YASKAWA Varispeed-616GII User manual



Before

initial

operation



rte

;

read

these

instructions



thoroughly

and

retain

for

future

reference

688-284

ETL

Testing

Laboratories

Certification

When

properly

installed,

operated

and

maintained,

this

equipment

will

provide

lifetime

service

mandatory

that

the

person

who

operates,

inspects,

maintains

this

equipment

thoroughly

read

and understand

this

manual,

before

proceeding

This

manual

applies

VS-616GII

Model

CIMR-H18

.5G2,

-H22G2,

-H30G2,

-H37G2,

-H45G2

The

VS-616GII

Drive

variable

speed

drive

system

for

high-precision

variable

speed

applications

basically consists

of a

three-phase

squirrel-

cage

induction

motor,

VS-616GII

controller

(VS-616GII), an

operator

control

station,

and

optional

control

units

This

manual

primarily

describes

VS-

616GII,

but

contains

basic

information

for

operator

control station

well

For

details

of the

operation

individual

units,

refer

their

respective

man-

uals

il -1

<-'r'

'

.RaY

r"~rc

-r

"16GII

Type

CINIR-H22G2

CONTENTS

Page

RECEIVING

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VS-616GI1

MAJOR

CONTROL

COMPONENT

LAYOUT

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INSTALLATION

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LOCATION

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POSITIONING

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MOUNTING

DIMENSIONS

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WIRING

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INTERCONNECTIONS

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MOLDED-CASE

CIRCUIT

BREAKER

(MCCB)

AND

POWER

SUPPLY

MAGNETIC

CONTACTOR

(MC)

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SURGE

ABSORBER

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WIRING

INSTRUCTIONS

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Control

Circuit

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Main

Circuit

Input/Output

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

Grounding

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.10

TEST

RUN

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CHECKS

BEFORE

TEST

RUN

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.11

SIMPLE

OPERATION

USING

DIGITAL

OPERATOR

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.11

. 1

Set

and

Operate

Frequency

Command

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.12

Monitor

Function

Digital

Operator

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.13

ADJUSTMENT

AND

SETTING

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.14

OPERATION

LOAD

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MAINTENANCE

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.18

FAILURE

INDICATION

AND

DETAILS

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.19

DISPLAYING

THE

SEQUENCE

FAILURE

OCCURRENCE

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8.2

STORAGE

FUNCTION

POWER

FAILURE

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TROUBLESHOOTING

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.22

TROUBLESHOOTING

FOR

MOTOR

SYMPTOM

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APPENDIX

STANDARD

SPECIFICATIONS

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.24

APPENDIX2

TERMINAL

FUNCTIONS

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A2-1



Terminals

Main

Circuit

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A2-2

Terminals

Control

Circuit

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APPENDIX

3 INTERNAL

CIRCUIT

AND

INTERCONNECTION

DIAGRAMS

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A3-1

With Braking

Unit

and

Braking

Resistor

Unit

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.28

A3-2

With

Transistor

(Open-Collector)

For

Start/

Stop

Operation

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APPENDIX4

SYSTEM

CONSTANTS

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A4-1



Inverter

Capacity

Selection

(Sn-10)

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A4-2

Setting

V/f

Pattern

Selection

(Sn-02)

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.31

A4-3

Run

Signal

Selection

(Sn-04)

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.32

A4-4

Protective Characteristics

Selection

(Sn-05)

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.33

A4-5

Overtorque

Detection

(Sn-06)

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A4-6

Optional

Function

Selection

(Sn-07)

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A4-7

Terminal Function

(Sn-08

Sn-11)

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.34

A4-8

Contact

Output

Selection

Function

(Sn-12)

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.40

APPENDIX5

CONTROL

CONSTANTS

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.42

APPENDIX

OTHER

CONSTANTS

(FUNCTIONS)

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.48

A6-1

Retry

Operation

Fault

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.48

A6-2

Full

Range

Braking

Stop

(DB)

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.49

A6-3

Range

Prohibit

Frequency

Setting

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.50

A6-4

Stall

Prevention

during

Operation

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.51

A6-5

Multispeed

Setting

Method

(5-speed

operation

internal

constants)

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APPENDIX7OPTION

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APPENDIX8

CHECK

FUNCTION

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APPENDIX

CHECKING

DIODE

AND

TRANSISTOR

MODULES

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APPENDIX

WIRE

SIZE

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.59

APPENDIX

RENEWAL

PARTS

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.60

DANGER

not

touch

circuit

components

until

"CHARGE"

lamp

extin-

guished

after

turning

off

the

main

circuit

power

supply

The

capacitors

are

still

charged

and can

quite

dangerous

not

connect

disconnect

wires

and

connectors

while

power

applied

the

circuit

not

check

signals

during

operation

IMPORTANT

sure

ground

VS-616GII

using

the

ground

terminal



See par

page

Never

connect

main

circuit

output

terminals

(

(9)),

((@),

(5(&)

main

circuit

power

supply

All

the

potentiometers

VS-616GII

have been

adjusted

the

factory

not

change

their

settings

unnecessarily

not

make

withstand

voltage

test

any

part of

the

VS-616GII

unit,

because

electronic

equipment

using

semi-conductors

and

vulnerable

high

voltage

Control

board

employs

CMOS

IC's

which

are

easily

dam-

aged by

static

electricity

Take

care

not

touch

the

CMOS

elements

inadvertently

RECEIVING

This VS-616GII

has

been

put

through

demanding

tests

the

factory

before

shipment

After

unpacking, check

for the following

Verify the

part

numbers

with the

purchase

order

sheet

and/or

packing

slip

Transit

damage

any

part

VS-616GII

damaged

lost,

immediately

notify

the

shipper

VS-616G11

MAJOR

CONTROL

COMPONENT

LAYOUT

VS-616G111

major

control

component

shown

Fig

- I

111



;



. .



Gil



DIGITAL

OPERATOR

DIGITAL

MONITOR

CHARGE

LAMP

CONTROL

CIRCUIT

TERMINALS

INSTALLATION

LOCATION

TERMINAL

ARRANGEMENT

©©©0a@®

~olololoTo

of®l@I@



0(©)

@(@)10

W1@(8)1@(6)1@(T)1E)10+

(®)~co)I©(®)I

Fig



Major

Control

Component

Layout

VS-616GII

Model

CIMR-H22G2

with

ETL

certification

Location

the

equipment

important

achieve

proper

performance

and

normal

operating

life

The

VS-616GII

units

should

installed

areas

where

the

following

conditions

exist

Ambient

temperature

-10

+40

(For

enclosed

type),

-10 to +50

(For

open

chassis

type)

Protected

from rain or

moisture

Protected

from

direct

sunlight

Protected

from

corrosive

gases

liquids

Free from

airborne

dust or

metallic

particles

Free

from

vibration

888-287

COVER

MTG

HOLE

BASE

DRIVE

BOARD

CONTROL

BOARD

CONNECTOR

OPTIONS

(8CN,

9CN)

POSITIONING

For

cooling

and

maintenance purposes,

make

sure

that

there

sufficient

clearance

around

the

equipment,

shown

Fig

keep

effective

cooling

conditions,

must

installed

vertically to

the

ground

using

the

four

mounting

screws

70mm

.761n



30mm(1181n

MIN

4-d

MTG

HOLES

(a)

Front

View



(b)

Side

View

Fig

VS-616GII

Clearance

Requirements

for

Proper

Cooling

and

Maintenance

MOUNTING

DIMENSIONS

The

mounting

dimensions

for

the

VS-b16GII

are

given

Fig

and

Table

Fig

Cabinet

Mounting

Holes

Table



Cabinet

Mounting

Dimensions

for

open

chasm

(40'C

for

enclosed type

Dimensions

(inch)

Model

380

460

Dimensions

CIMR-H18

CIMR-H22

CIMR-H30

CIMR-H37

CIMR-H45

Open

Chassis

Typo

265

(1043)

250

(9 .84)

Enclosed

Type

445

465

(NEMA

(17

.52)

(18

.31)

Open

Chassis

Type

535

(21

.06)

705

(27

.76)

H1 Enclosed

Type

600 775

(NEMA

(23

.62)

(30

.51)

Open

Chassis

Type

Enclosed

Type

M8 M8

(NEMA

AIR

Allowable

temperature

of control

part

55'C

41E

AIR

WIRING

INTERCONNECTIONS

Fig

shows

the

connection

diagram

for

combination

VS-616GII

with

only

digital

operator

Remove

the

front

cover

before wiring

Connections

should

made

correctly,

referring

Fig

MCCB

POWER

SUPPLY

L1(R)

-o



L1(R)

3-PHASE'

L2(S)



L2(S)

V$-616GH

T2(V)

380

460

VAC



50/80



(T)



L3(T)



T3(W)

p,(r)



G(E)I

12(S)



MULTI-FUNCTION

CONTACTOUTPUT



6^-0



(SIGNAL

DURING

RUNNING

SET AT)

FACTORY

SHIPMENT

16BBBE39



CONTACT

CAPACITY

LESS

THAN

FOR



DIGITAL

OPERATOR

r----o

(DIGITAL

OPERATOR)



MOTOR

Note



Terminal

symbol

shows

main

circuit

;

and

shows

control

circuit

T1(U)'

Fig

Example

Interconnections

for

Operation

with

Digital

Operator

REMOTE

Fw0

II/~I

11011

I%II

ilI III

REV

RESET

FWD/R

JOG

RUN

STOP

DS~

PRG

MODE

DATA

SET

ENTR

JVOP-90

Fig

shows

the

connection

diagram

VS-616GII

for

operation

external

signals

MCCB

Notes

MOTOR

Fig

Example

Interconnections

for

Operation

External

Signals

1 .

-,r-indicates shielded

leads

and

twisted-pair

shielded

External

terminal



1© of

has

maximum

output

current

capacity of

20mA

Either external terminal

can

used

Terminal

symbols

®shows

main

circuit

;

0shows

control

circuit

Use

high

reliable

control

relay

for

switching

input

command

Contact

voltage

and current

;

24V

18mA

(typical

values)

STANDARD

PREVIOUSLY

PRIOR

SHIPMW

FUNCTIONS

SET

FACTORY

MULTFSTEP

SP®

MCHNG

COMMAND

jl~

I11

SETTNG

MULTI-FUNCTION

CONTACT

INPUT

SELECTIONS

AVAILABL

INDEPENDENTLY

PROGRAMS

FOR

DETAILS

REFER

TOPAR

4 7

'TERMINAL

FUNCTIONS"

SEOUENCE

MULTFHJNCTIUN

GONTACT

OUTPUT

COMMON

(SIGNAL

DURING

RUNNING

SET

TERMINAL(OV)

FACTORY

SHIPMENT)

CONTACT

CAPACITY

LESS

THAN

SHIELDED

LEAD

FOR250

VAC

AND

VDC

CONNECTION

TERMINAL

2 5 POWER

SUPPLY

FOR

SPEED

SETTNC

+15V 2OmA

0TO10V

MASTER

COMMAND

FAULT

CONTACT

OUTPUT

EXTERNAL

10V(

20141)

CONTACT

CAPACITY

FRED

4TO20mA

MASTER

COMMAND

LESS

THAN

AFOR

250

VAC

AND

COMMAND

4TO20mA(25011)

30VDC

AUX

FRED P

AUX

FREO

COMMAND

SETTING

2kr1

10V(20kf1)

POWER

SUPPLY

(R)

3-PHASE

L2(S)

380

460

VAC

0-M

50/60Hz

L3(

0-M

(R)

VS-616GH

L2(S)

L3(T)

T1(U)

T2(V)

T3(W)

FORIAMAD

X2(S)

G(E)

RUNSTOP

FORWARD

FWD

BOLDING

INPUT

RUN

/STOP

REV

REVERSE

EXTEINAL

FAULT

RESET

BACKUP

CAPACITOR

RESET

FOR

MOMENTARY

MKST6VNAL

POWER

LOSS

CKVQE

' _j

2200pF

400V

MOLDED-CASE

CIRCUIT

BREAKER

(MCCB)

AND

POWER

SUPPLY

MAGNETIC

CONTACTOR

(MC)

sure

connect

MCCBs

between

_power

supply

and

VS-616GIE

input

termi-

nals

)

Recommended

MCCBs

are

listed

Table

When

ground

fault

interrupter

used

prevent

malfunction,

setting

current

should

200mA

over

and

operating

time,

sec

over

*Comply

with

NEMA

AB1

SURGE

ABSORBER

Table



Molded-Case

Circuit

Breakers

and

Magnetic

Contactors

For

the

surge

absorbers

connected

the

coils

relays,

magnetic

contactors,

magnetic

valves,

magnetic

relays,

select

types

from

the

ones

*Made

MARCON

Electronics

IMPORTANT

Lead

size

should

determined

considering

voltage

drop

leads

Refer

APPENDIX

"WIRE

SIZE"

ModelCIMR-

.5G2

H22G2

H30G2 H37G2

H45G2

VS-616GI

Capacity

kVA

54 68

Rated Output

Current

45 54

72 90

108

Mitsubishi

Molded-Case

Circuit

Breaker

Model

and

Rated

Current*

NF100

OOA

NF100

100A

NF100

100A

NF225

150A

NF225

150A

Yaskawa

Magnetic

Contactors

Model

HI-50E HI-50E HI-80E

HI-100E HI-100E

listed in

Table

Table 3 Surge Absorbers

Cods

Magnetic

Contactor

Surge

Absorber*

and

Control

Relay

Model

Specifications

Code

Large-size

Magnetic

DCR2-

50A22E

250

VAC

200

C002417

Contactors

Control

Relay

LY-2,

-3

(OMRON)

DC132-

250

VAC

C002482

HH-22

-23

(Fuji)

10A25C

100(l

MM-2

-4

(OMRON)

WIRINGINSTRUCTIONS

Control

Circuit

The

external

interconnection wiring

must

performed

with

following

proce-

dures

After

completing

VS-616GII

interconnections,

sure

check

that

con-

nections

are correct

Never

use

control

circuit

buzzer

check

(1)

Separation

control

circuit

leads

and

main

circuit

leads

Signal leads

through



must be

separated from main

circuit

leads

®),

c0),



cQo,

c0),

(

)

((D),

J(D)

©©

and

another

power

cables

prevent

erroneous

operation

caused

noise

interference

(2)

Control

circuit

leads



(contact

output)

must

separated

from leads

and



Use

the

twisted shielded

twisted-pair

shielded

lead

for

the

control

circuit

line

and

connect

the

shield

sheath

the

inverter

terminal



See

Fig

(3)

Wiring

distance

recommended

that

the

wiring

distance

the

signal

leads

®)

meters

(164

feet)

below

2 Main

Circuit

Input/Output

(1)

Direction

phase

rotation

power

Phase

rotation

power

available

in either direction,

clockwise

and

coun-

terclockwise

When

inverter

output

terminals



(

)



(

)

and



(QW

)

are

connected

motor

terminals



©(U

)



(

)

and



(



)

respec-

tively,

motor

rotates

counterclockwise,

viewed

from

opposite

drive

end,

upon

forward

operation

command

reverse

the

rotation

interchange

any

two

motor

leads

(3)

Care

should

taken

prevent

contact

wiring

leads

with

VS-616GII

cabinet,

for

short-circuit

may

result

(4)

Never

connect

power

factor

correction

capacitor

noise

filter

VS-616GH

output

(5)

For

the

operation

feed

power

supply

from

terminals



and

sure

remove

the

leads



(~R



)



(

(D)



and



(



)



(



) ,

then

connect

the

cooling

fan

power

supply

(380

460V, 50/60Hz)



(

)

terminal

)

Never

connect

main

circuit

power

supply

output

terminals



©(O

(O),

and

(O)

Insulate

these

parts

with

insulating

tape

Fig

Shielded

Lead

Termination

.4.3

Grounding

Make

positive

grounding

using

ground

terminal

(



)

the

casing

S-616GII

(1)

Ground

resistance

should

10013

less

(2)

Never

ground

VS-616GII

common

with

welding

machines,

motors,

and

other

large-current

electrical

equipment,

ground

pole

Run

the

ground

lead

a separate

conduit

from

leads

for

large-current

electrical

equipment

(3)

Use ground

lead

listed

Table

(page

47)

and

make

the length

short

possible

(4)

Where

several

VS-616GII

units are

used

side

side,

all

the

units

should

preferably

grounded

directly

the

ground

poles

However,

connecting

all

the

ground

terminals

VS-616GII

parallel,

and

ground

only

one

S-616GII

the

ground

pole

also

permissible

(Fig

However,

not

form

loop with

the

ground

leads

(a)

GOOD GOOD

POOR

Fig

Grounding

Three

VS-616GII

Units

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