WIKA CPH6000 User manual
Operating instructions
Betriebsanleitung
GB
D
ProcessCalibrator model CPH6000
ProzessKalibrator Typ CPH6000
ProcessCalibrator, model CPH6000
avrora-arm.ru
+7 (495) 956-62-18
2
11069023.04 11/2012 GB/D
WIKA operating instructions ProcessCalibrator, model CPH6000
GB
D
© 2010 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA® is a registered trademark in various countries.
WIKA® ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Operating instructions model CPH6000 Page 3 - 66
Betriebsanleitung Typ CPH6000 Seite 67 - 129
Further languages can be found at www.wika.com.
3WIKA operating instructions ProcessCalibrator, model CPH6000
11069023.04 11/2012 GB/D
GB
Contents
Contents
1. General information 4
2. Safety 5
2.1 Intended use 5
2.2 Personnel qualication 6
2.3 Special hazards 7
2.4 Use of Lithium-Ion rechargeable batteries 8
2.5 Labelling / Safety marks 10
3. Specications 12
4. Design and function 16
4.1 Short description / Description 16
4.2 Scope of delivery 16
4.3 Electrical connections to the CPH6000 16
4.4 CPT6000 reference pressure sensor 20
4.5 Voltage supply 23
4.6 User interface 25
5. Transport, packaging and storage 27
6. Installation and mounting 28
6.1 Requirements for test assemblies with the CPH6000 28
6.2 Test and calibration assemblies (with test pumps) 29
6.3 Important device settings for calibration using calibration mode 30
6.4 Unit and resolution 30
6.5 Zero point and oset correction 31
7. Commissioning, operation 31
7.1 Menu structure (operating modes) 32
7.2 Explanation of the display 33
7.3 Operating modes 40
7.4 SETUP additional menu items 53
8. Maintenance, cleaning and recalibration 59
9. Faults 60
10. Dismounting, return and disposal 62
11. Accessories 63
Appendix 1: EC Declaration of conformity for model CPH6000 64
Appendix 2: EC Declaration of conformity for model CPT6000 65
Declarations of conformity can be found online at www.wika.com.
4 WIKA operating instructions ProcessCalibrator, model CPH6000
11069023.04 11/2012 GB/D
GB
1. General information
1. General information
■
The ProcessCalibrator described in the operating instructions has been
manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental criteria during
production. Our management systems are certied to ISO 9001 and ISO 14001.
■
These operating instructions contain important information on handling the
instrument. Working safely requires that all safety instructions and work instructions
are observed.
■
Observe the relevant local accident prevention regulations and general safety
regulations for the instrument’s range of use.
■
The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.
■
The manufacturer’s liability is void in the case of any damage caused by using
the product contrary to its intended use, non-compliance with these operating
instructions, assignment of insuciently qualied skilled personnel or unauthorised
modications to the instrument.
■
The general terms and conditions contained in the sales documentation shall apply.
■
Subject to technical modications.
■
Factory calibrations / DKD/DAkkS calibrations are carried out in accordance with
international standards.
■
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 15.01
- Application consultant: Tel.: (+49) 9372/132-9986
Fax: (+49) 9372/132-8767
E-mail: [email protected]
5WIKA operating instructions ProcessCalibrator, model CPH6000
11069023.04 11/2012 GB/D
GB
1. General information / 2. Safety
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious
injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light
injuries or damage to equipment or the environment, if not avoided.
Information
... points out useful tips, recommendations and information for ecient
and trouble-free operation.
DANGER!
... identies hazards caused by electric power. Should the safety
instructions not be observed, there is a risk of serious or fatal injury.
2. Safety
WARNING!
Before installation, commissioning and operation, ensure that the
appropriate ProcessCalibrator has been selected in terms of measuring
range, design and specic measuring conditions.
Non-observance can result in serious injury and/or damage to the
equipment.
Further important safety instructions can be found in the individual
chapters of these operating instructions.
2.1 Intended use
The model CPH6000 ProcessCalibrator combines the benets of a compact hand-held
instrument with the precision of a laboratory calibration instrument. Thus everyday tasks
in the eld, such as measuring, testing or calibration of pressure measuring instruments
(including certicate generation and testing pressure switches) become particularly easy.
6 WIKA operating instructions ProcessCalibrator, model CPH6000
11069023.04 11/2012 GB/D
GB
2. Safety
The instrument has been designed and built solely for the intended use described here,
and may only be used accordingly.
The technical specications contained in these operating instructions must be
observed. Improper handling or operation of the instrument outside of its technical
specications requires the instrument to be taken out of service immediately and
inspected by an authorised WIKA service engineer.
Handle electronic precision measuring instruments with the required care (protect from
humidity, impacts, strong magnetic elds, static electricity and extreme temperatures,
do not insert any objects into the instrument or its openings). Plugs and sockets must be
protected from contamination.
If the instrument is transported from a cold into a warm environment, the formation of
condensation may result in instrument malfunction. Before putting it back into operation,
wait for the instrument temperature and the room temperature to equalise.
The manufacturer shall not be liable for claims of any type based on operation contrary
to the intended use.
2.2 Personnel qualication
WARNING!
Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage to
equipment.
The activities described in these operating instructions may only be
carried out by skilled personnel who have the qualications described
below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training,
knowledge of measurement and control technology and on their experience and
knowledge of country-specic regulations, current standards and directives, are capable
of carrying out the work described and independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive
media.
7WIKA operating instructions ProcessCalibrator, model CPH6000
11069023.04 11/2012 GB/D
GB
2. Safety
2.3 Special hazards
WARNING!
■
Pressure sensors should only be tted or removed when the system
is free from pressure.
■
Observe the working conditions in accordance with chapter
3 "Specications".
■
Always operate the ProcessCalibrator within its overload limits.
■
Residual media in a dismounted ProcessCalibrator can result in
a risk to persons, the environment and equipment. Take sucient
precautionary measures.
■
Do not use this ProcessCalibrator in safety or Emergency Stop
devices. Incorrect use of the ProcessCalibrator can result in injury.
■
Should a failure occur, aggressive media under high pressure or
vacuum may be present at the ProcessCalibrator.
■
Plan the wiring especially carefully when connecting to other
devices. Under certain circumstances, internal connections in
third-party devices (e.g. GND connected to the ground) can lead to
impermissible voltages that could compromise or even destroy the
function of the device itself or a device connected to it.
■
To ensure problem-free operation, only operate the
ProcessCalibrator on battery power. Only use the mains connection
for charging the ProcessCalibrator's batteries.
■
Only use the sensor cable available from WIKA for the
ProcessCalibrator. Do not connect any cable over 3 m long to the
CPH6000.
■
The measurement signal of the reference (or test sample) can be
inuenced by large electromagnetic eects and the display of the
signal may be lost completely.
■
The display screen is made from glass. If there is any possibility of
the screen breaking during operation, all personnel in the vicinity of
the instrument must wear eye protection before and during its use.
■
If the CPT6000 reference pressure sensor is used in applications
with oil as a pressure medium, make sure it is not be used with
ammable material or gases directly afterwards, since this can lead
to dangerous explosions and a risk to personnel and machinery.
8 WIKA operating instructions ProcessCalibrator, model CPH6000
11069023.04 11/2012 GB/D
GB
2. Safety
DANGER!
Danger of death caused by electric current
Upon contact with live parts, there is a direct danger of death.
■
Charging using a defective power supply unit (e.g. short circuit from
the mains voltage to the output voltage) can result in life-threatening
voltages at the instrument!
■
Only use the mains connector permitted by WIKA for the
ProcessCalibrator.
■
Only use a charger that is fully-functional or undamaged.
The safety of the operator may be endangered if, for example
■
there is visible damage to the instrument.
■
the instrument is not working as specied.
■
the instrument has been stored under unsuitable conditions for an extended period of
time.
If there is any doubt, please return the instrument to the manufacturer for repair or
maintenance.
2.4 Use of Lithium-Ion rechargeable batteries
WARNING!
Misusing Lithium-Ion batteries can lead to heating, explosion or ignition
and result in serious injury. Follow the safety instructions listed below:
■
Do not solder directly to the Lithium-Ion batteries.
■
Do not incinerate or heat the Lithium-Ion batteries.
■
The Lithium-Ion batteries must only ever be connected with the
correct polarity.
■
Never connect the positive terminal and the negative terminal of the
Lithium-Ion batteries to each other with any metallic object (such as
wire).
■
Never carry or store the Lithium-Ion batteries together with
necklaces, hairpins, or other metallic objects.
WARNING!
■
Lithium-Ion batteries should never be punctured with nails nor hit
with a hammer. In addition, Lithium-Ion batteries must never be
trodden on or exposed to other strong shocks or vibrations.
■
Lithium-Ion batteries must never come into contact with water or
salt water. Moreover, they must never get wet.
9WIKA operating instructions ProcessCalibrator, model CPH6000
11069023.04 11/2012 GB/D
GB
2. Safety
WARNING!
Never take the Lithium-Ion battery apart nor alter it in any way. It
contains safety and protection devices which, if damaged, may cause it
to generate heat, explode or ignite.
WARNING!
Never place the Lithium-Ion batteries close to res, ovens or other high
temperature locations. Never leave the Lithium-Ion batteries in direct
sunshine or use or store them inside cars in hot weather. Doing so may
cause the Lithium-Ion batteries to generate heat, explode or ignite.
Using the Lithium-Ion batteries in this manner may also result in a loss
of performance and a shortened service life.
Never t the Lithium-Ion batteries into equipment designed to be
hermetically sealed. In some cases hydrogen or oxygen may be
discharged from the Lithium-Ion batteries, which may result in rupture,
re or explosion.
WARNING!
The Lithium-Ion batteries must, without fail, no longer be used if, during
operation, charging or storing they give o an unusual smell, feel hot,
change colour, change shape, or appear abnormal in any other way.
Contact your reseller if any of these problems are observed.
Never put the Lithium-Ion batteries in microwave ovens, high-pressure
containers nor on induction cookers.
Should the Lithium-Ion batteries ever leak and the uid come into
contact with the eyes, do not under any circumstances rub the eyes.
Rinse the eyes thoroughly with water and seek immediate medical
attention. If the eyes are left untreated, damage to the eyes could occur.
CAUTION!
When the Lithium-Ion batteries wear out, insulate the terminals with
adhesive tape or similar materials before disposal.
10 WIKA operating instructions ProcessCalibrator, model CPH6000
11069023.04 11/2012 GB/D
GB
2. Safety
Input volt-
age/current
Date of manufacture
For an explana-
tion of symbols,
see below
Output voltage/cur-
rent
Interface
Instrument version
permissible
ambient tem-
perature
WARNING!
Follow the instructions listed below for charging the Lithium-Ion
batteries. Failure to do so may cause the Lithium-Ion batteries to
become hot, explode or ignite and result in serious injury.
■
To charge the Lithium-Ion batteries, only ever use the specied
WIKA battery charger.
■
Never connect the Lithium-Ion batteries directly to a mains plug or
to a car‘s cigarette lighter.
■
Never leave the Lithium-Ion batteries in or near re, nor in direct
sunlight. If the Lithium-Ion batteries become hot, the built-in safety
device is activated and overcharging prevented. Heating the
Lithium-Ion batteries can damage the safety device and can thus
lead them to heat up further, to cease to work or to ignite.
WARNING!
Never continue to charge the Lithium-Ion batteries if they do not fully
recharge within the specied time. Doing so may cause the Lithium-Ion
batteries to become hot, explode or ignite.
2.5 Labelling, safety marks
2.5.1 Product label
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