WIKA CPH6600 User manual
Operating instructions
Betriebsanleitung
GB
D
Hand-Held pressure calibrator model CPH6600
Hand-Held Druckkalibrator Typ CPH6600
Hand-Held pressure calibrator with integrated pump,
model CPH6600
2
14005103.03 11/2012 GB/D
WIKA operating instructions, model CPH6600
GB
D
Operating instructions model CPH6600 Page 3 - 48
Betriebsanleitung Typ CPH6600 Seite 49 - 94
Further languages can be found at www.wika.com.
© 2011 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA® is a registered trademark in various countries.
WIKA® ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
3WIKA operating instructions, model CPH6600
14005103.03 11/2012 GB/D
GB
1. General information 4
2. Safety 5
2.1 Intended use 5
2.2 Personnel qualication 6
2.3 Special hazards 7
2.4 Labelling/safety marks 8
3. Specications 9
4. Design and function 13
4.1 Description 13
4.2 Scope of delivery 13
4.3 Voltage supply 13
4.4 CPH6600 hand-held pressure calibrator, pressure and electrical connections 14
4.5 CPH6600 hand-held pressure calibrator, keypad 15
5. Transport, packaging and storage 16
6. Commissioning, operation 17
6.1 Calibrator display 17
6.2 Using the backlighting 20
6.3 Using of the "ZERO" function 20
6.4 Other menu controlled functions 20
6.5 Factory settings 25
6.6 Menu structure 27
6.7 Basic setup and initial pressure generation 29
6.8 Measuring pressure 30
6.9 Measuring and transmitting current (4 ... 20 mA) 31
6.10 Measuring voltage 33
6.11 Measuring temperature with a resistance thermometer 34
6.12 Performing a pressure switch test 35
6.13 Calibrating transmitters 37
6.14 MIN/MAX value capture 42
7. Maintenance, cleaning and recalibration 42
8. Faults 44
9. Dismounting, return and disposal 45
10. Accessories 46
Appendix: EC Declaration of Conformity for model CPH6600 47
Declarations of conformity can be found online at www.wika.com.
Contents
Contents
4 WIKA operating instructions, model CPH6600
14005103.03 11/2012 GB/D
GB
1. General information
1. General information
■
The hand-held pressure calibrator described in the operating instructions has been
manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental criteria during
production. Our management systems are certied to ISO 9001 and ISO 14001.
■
These operating instructions contain important information on handling the
instrument. Working safely requires that all safety instructions and work instructions
are observed.
■
Observe the relevant local accident prevention regulations and general safety
regulations for the instrument's range of use.
■
The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.
■
The manufacturer's liability is void in the case of any damage caused by using
the product contrary to its intended use, non-compliance with these operating
instructions, assignment of insuciently qualied skilled personnel or unauthorised
modications to the instrument.
■
The general terms and conditions contained in the sales documentation shall apply.
■
Subject to technical modications.
■
Factory calibrations / DKD/DAkkS calibrations are carried out in accordance with
international standards.
■
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 16.01
- Application consultant: Tel.: (+49) 9372/132-9986
Fax: (+49) 9372/132-8767
E-Mail: [email protected]
5WIKA operating instructions, model CPH6600
14005103.03 11/2012 GB/D
GB
1. General information / 2. Safety
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious
injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light
injuries or damage to equipment or the environment, if not avoided.
Information
... points out useful tips, recommendations and information for ecient
and trouble-free operation.
2. Safety
WARNING!
Before installation, commissioning and operation, ensure that the
appropriate hand-held pressure calibrator has been selected in terms of
measuring range, design and specic measuring conditions.
Non-observance can result in serious injury and/or damage to the
equipment.
Further important safety instructions can be found in the individual
chapters of these operating instructions.
2.1 Intended use
This hand-held pressure calibrator is used as a calibration instrument for various
pressure measuring instruments.
6 WIKA operating instructions, model CPH6600
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2. Safety
The instrument has been designed and built solely for the intended use described here,
and may only be used accordingly.
The technical specications contained in these operating instructions must be
observed. Improper handling or operation of the instrument outside of its technical
specications requires the instrument to be taken out of service immediately and
inspected by an authorised WIKA service engineer.
Handle electronic precision measuring instruments with the required care (protect from
humidity, impacts, strong magnetic elds, static electricity and extreme temperatures,
do not insert any objects into the instrument or its openings). Plugs and sockets must be
protected from contamination.
If the instrument is transported from a cold into a warm environment, the formation of
condensation may result in instrument malfunction. Before putting it back into operation,
wait for the instrument temperature and the room temperature to equalise.
The manufacturer shall not be liable for claims of any type based on operation contrary
to the intended use.
2.2 Personnel qualication
WARNING!
Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage to
equipment.
The activities described in these operating instructions may only be
carried out by skilled personnel who have the qualications described
below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training,
knowledge of measurement and control technology and on their experience and
knowledge of country-specic regulations, current standards and directives, are capable
of carrying out the work described and independently recognising potential hazards.
7WIKA operating instructions, model CPH6600
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2. Safety
2.3 Special hazards
WARNING!
■
Do not apply a voltage greater than the specied voltage to the
instrument. See chapter 3 "Specications".
■
Make sure that the test probes never contact a voltage source while
the test cables are connected to the current terminals.
■
Do not use the calibrator if it is damaged. Before using the
instrument, check that there are no cracks or missing plastic parts on
the case. Pay particular attention to the insulation of the connectors.
■
Select the proper function and correct measuring range for the
measurement.
■
The battery cover must be closed and locked in place before the
calibrator is operated.
■
Remove the test cables from the instrument before opening the
battery compartment.
■
Inspect the test cables for damaged insulation or exposed metal.
Check the continuity of the test leads. Damaged test leads should be
replaced before using the instrument.
■
When using test probes keep ngers away from the test probe
contacts. Keep your ngers behind the test probes' nger guards.
■
First connect the common lead, and then the live lead. When
disconnecting, remove the live test lead rst.
■
Do not use the instrument if it is not working properly. The instrument
protection might be compromised. If in doubt, have the instrument
checked.
■
Do not operate the instrument in areas with explosive gases, vapours
or dust.
■
When measuring pressure, make sure that the process pressure
line is shut o and depressurised before it is connected to or
disconnected from the pressure module.
■
Disconnect test leads before changing to another measurement or
generation function.
■
To avoid false readings, which could lead to possible electric shock
or personal injury, replace the battery as soon as the battery indicator
appears.
■
In order to avoid any possible damage to the instrument or the test
equipment, use the correct leads, the correct function and the correct
range for the measuring application.
8 WIKA operating instructions, model CPH6600
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2. Safety
WARNING!
■
When screwing an adapter to the NPT thread of the calibrator, it is
necessary to use an additional sealing compound (e.g. Teon tape).
■
When screwing use a wrench at the pressure port to x the calibrator
and avoid unnecessary stress to the case.
2.4 Labelling/safety marks
Product label
Explanation of symbols
Before mounting and commissioning the instrument, ensure you read the
operating instructions!
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European
directives.
This marking on the instruments indicates that they must not be
disposed of in domestic waste. The disposal is carried out by return to
the manufacturer or by the corresponding municipal authorities (see
directive 2002/96/EC).
9WIKA operating instructions, model CPH6600
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3. Specications
3. Specications
Measuring range
Pressure
Relative pressure -0.8 ... +2 bar -0.8 ... +10 bar -0.8 ... +20 bar
Overpressure safety 4 bar 13 bar 40 bar
Burst pressure 20 bar 20 bar 135 bar
Absolute pressure 0 ... 2 bar abs. 0 ... 10 bar abs.
Overpressure safety 4 bar abs. 13 bar abs.
Burst pressure 20 bar abs. 20 bar abs.
Accuracy 0.025 % FS
Resolution 5-digit
Current
Measuring range 0 … 24 mA (max. load 1,000 Ω)
Resolution 1 µA
Accuracy 0.015 % of reading ±2 µA (simulation and measurement)
Voltage
Measuring range DC 0 … 30 V
Resolution 1 mV
Accuracy 0.015 % of reading ±2 mV (measurement)
Temperature
Measuring range -40 … +150 °C
Resolution 0.01 °C
Accuracy 0.015 % of reading ±20 mΩ, or 0.2 °C for complete measuring chain
(Pt100 resistance thermometer and CPH6600)
10 WIKA operating instructions, model CPH6600
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3. Specications
Basic instrument
Pressure connection 1/8 NPT female
Permissible media clean, dry, non-corrosive gases compatible with silicon, Pyrex, RTV,
gold, ceramic, nickel and aluminium
Temperature compensation 15 … 35 °C
Temperature coecient 0.005 % of the span/°C outside of 15 ... 35 °C
Units psi, bar, mbar, kPa, MPa, kg/cm², mmH2O (4 °C), mmH2O (20 °C),
cmH2O (4 °C), cmH2O (20 °C), inH2O (4 °C), inH2O (20 °C),
inH2O (60 °F), mmHg (0 °C), inHg (0 °C)
Output
Supply voltage DC 24 V
Power supply
Batteries DC 12 V, eight AA batteries
Battery life 1) 125 pump cycles to 20 bar
300 pump cycles to 10 bar
1,000 pump cycles to 2 bar
Permissible ambient conditions
Operating temperature -10 … +50 °C
Storage temperature -20 … +60 °C
Relative humidity 35 ... 85 % relative humidity (no condensation)
1) Minimum information for the included batteries.
Case
Material Blend of polycarbonate and ABS
Dimensions 103.3 x 229.0 x 70.7 mm
Weight 950 g
Approvals and certicates
EC conformity
EMC directive 2004/108/EC, EN 61326 Emission (Group 1, Class B) and Immunity
(portable measurement equipment)
Certication
Calibration 3.1 calibration certicate per DIN EN 10204
optional: DKD/DAkkS calibration certicate
For further specications see WIKA data sheet CT 16.01 and the order documentation.
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