Vega VEGAPULS 67 User manual
Quick setup guide
Radar sensor for continuous level
measurement of bulk solids
VEGAPULS 67
Probus PA
Document ID: 51902
2
Contents
VEGAPULS 67 • Probus PA
51902-EN-160620
Contents
1 For your safety
1.1 Authorised personnel ....................................................................................................... 3
1.2 Appropriate use................................................................................................................ 3
1.3 Warning about incorrect use............................................................................................. 3
1.4 General safety instructions............................................................................................... 3
1.5 Safety label on the instrument .......................................................................................... 3
1.6 CE conformity................................................................................................................... 4
1.7 Fulllment of NAMUR recommendations ......................................................................... 4
1.8 FCC/IC conformity (only for USA/Canada) ....................................................................... 4
1.9 Environmental instructions ............................................................................................... 5
2 Product description
2.1 Conguration.................................................................................................................... 6
3 Mounting
3.1 Mounting preparation ....................................................................................................... 7
3.2 Mounting instructions ....................................................................................................... 9
4 Connecting to power supply
4.1 Connection procedure.................................................................................................... 10
4.2 Wiring plan, single chamber housing.............................................................................. 11
4.3 Wiring plan, double chamber housing ............................................................................ 11
5 Set up with the display and adjustment module PLICSCOM
5.1 Insert display and adjustment module............................................................................ 12
5.2 Setup steps .................................................................................................................... 13
5.3 Menu schematic............................................................................................................. 15
6 Supplement
6.1 Technical data ................................................................................................................ 18
Information:
This quick setup guide enables quick setup and commissioning of
your instrument.
You can nd supplementary information in the corresponding, more
detailed Operating Instructions Manual as well as the Safety Manual
that comes with instruments with SIL qualication. These manuals are
available in the download area of "www.vega.com".
Operating instructions VEGAPULS 67 - Probus PA: Document-
ID 32940
Editing status of the quick setup guide: 2016-06-16
3
1 For your safety
VEGAPULS 67 • Probus PA
51902-EN-160620
1 For your safety
1.1 Authorised personnel
All operations described in this operating instructions manual must
be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
1.2 Appropriate use
VEGAPULS 67 is a sensor for continuous level measurement.
You can nd detailed information about the area of application in
chapter "Product description".
Operational reliability is ensured only if the instrument is properly
used according to the specications in the operating instructions
manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modications are explicitly forbidden.
1.3 Warning about incorrect use
Inappropriate or incorrect use of the instrument can give rise to
application-specic hazards, e.g. vessel overll or damage to system
components through incorrect mounting or adjustment.
1.4 General safety instructions
This is a high-tech instrument requiring the strict observance of stand-
ard regulations and guidelines. The user must take note of the safety
instructions in this operating instructions manual, the country-specic
installation standards as well as all prevailing safety regulations and
accident prevention rules.
Depending on the model, the emitting frequencies of all radar sensors
are either in the C or K band range. The low transmitting power lies far
below the internationally permitted limit values. When the instrument
is used correctly, it presents no danger to human health. It may be
operated without restriction outside of closed metallic vessels.
The instrument must only be operated in a technically awless and
reliable condition. The operator is responsible for trouble-free opera-
tion of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regula-
tions.
1.5 Safety label on the instrument
The safety approval markings and safety tips on the device must be
observed.
4
1 For your safety
VEGAPULS 67 • Probus PA
51902-EN-160620
1.6 CE conformity
The device fulls the legal requirements of the applicable EC guide-
lines. By axing the CE marking, we conrm successful testing of the
product.
You can nd the CE Certicate of Conformity in the download section
of our homepage.
1.7 Fulllment of NAMUR recommendations
NAMUR is the automation technology user association in the process
industry in Germany. The published NAMUR recommendations are
accepted as the standard in eld instrumentation.
The device fulls the requirements of the following NAMUR recom-
mendations:
• NE 21 – Electromagnetic compatibility of equipment
• NE 43 – Signal level for malfunction information from measuring
transducers
• NE 53 – Compatibility of eld devices and display/adjustment
components
For further information see www.namur.de.
1.8 FCC/IC conformity (only for USA/Canada)
The VEGAPULS 67 may only be used in closed vessels made of
metal, concrete, or bre-reinforced plastic.
Note about this manual:
This operating instructions manual is intended for use in a number
of dierent countries. The illustrations show some applications of
VEGAPULS 67 in atmospherically open vessels. These applications
are not in conformity with the FCC/IC approvals of the instrument.
VEGAPULS 67 is FCC/IC approved with all the antenna types de-
scribed in this operating instructions manual.
Conversions or modications of the instrument not expressively ap-
proved by VEGA will lead to revocation of the operational release.
The instrument is in compliance with Part 15 of the FCC regulations.
Operation is permitted only if the following two conditions are fullled:
1. The instrument must not emit interference radiation and
2. The instrument must operate unaected by incoming interference
radiation, also by such that may trigger unwanted operating condi-
tions.
The instrument was tested and its compliance with the limit values
for a digital Class A instrument, in conformity with Part 15 of the FCC
regulations, determined. These limit values are specied to ensure a
proper protection against interference radiation during operation in
industrial environments.The instrument generates, uses and can emit
electromagnetic waves. If the instrument is not installed and operated
according to the specications of this operating instructions manual,
it can emit interference radiation that may aect communication
systems. When the instrument is operated in residential areas, it is the
5
1 For your safety
VEGAPULS 67 • Probus PA
51902-EN-160620
responsibility of the operator to ensure that any interference radiation
is suppressed.
1.9 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection. The environment management system is certied according
to DIN EN ISO 14001.
Please help us full this obligation by observing the environmental
instructions in this manual:
• Chapter "Packaging, transport and storage"
• Chapter "Disposal"
6
2 Product description
VEGAPULS 67 • Probus PA
51902-EN-160620
2 Product description
2.1 Conguration
The type label contains the most important data for identication and
use of the instrument:
• Instrument type
• Article and serial number device
• Article number, documentation
• Technical data: Approvals, process seal/process temperature,
signal output, voltage supply, protection, protection class
• Data matrix code for smartphone app
• SIL identication (with SIL rating ex works)
With the serial number, you can access the delivery data of the instru-
ment via www.vega.com, "VEGA Tools" and "Instrument search". You
can nd the serial number on the inside of the instrument as well as
on the type label on the outside.
Alternatively, you can access the data via your smartphone:
• Download the smartphone app "VEGA Tools" from the "Apple App
Store" or the "Google Play Store"
• Scan the Data Matrix code on the type label of the instrument or
• Enter the serial number manually in the app
This operating instructions manual applies to the following instrument
versions:
• Hardware version < 2.0.0
• Software version ≤ 3.8
Type label
Serial number
Scope of this operating
instructions manual
7
3 Mounting
VEGAPULS 67 • Probus PA
51902-EN-160620
3 Mounting
3.1 Mounting preparation
The radar sensor can be mounted in two dierent ways:
• with a mounting strap
• via a collar or adapter ange.
The mounting strap enables simple mounting on the vessel wall or
silo top. It is suitable for wall, ceiling or boom mounting. Especially in
open vessels this is a very easy and eective way to align the sensor
to the bulk solid surface.
Fig. 1: Radar sensor with mounting strap
The strap is supplied unassembled and must be screwed to the sen-
sor before setup with three hexagon socket screws M5x10 and spring
washers. Max. torque, see chapter "Technical data". Required tools:
Allen wrench size 4.
There are two ways to screw the strap onto the sensor. Depending
on the selected version, the sensors can be swivelled in the strap as
follows:
• Single chamber housing
– Angle of inclination 180°, innitely variable
– Angle of inclination in three steps 0°, 90° and 180°
• Double chamber housing
– Angle of inclination 90°, innitely variable
– Angle of inclination in two steps 0° and 90°
Mounting strap
8
3 Mounting
VEGAPULS 67 • Probus PA
51902-EN-160620
Fig. 2: Adjustment of the angle of inclination
Fig. 3: Turning by fastening in the centre
The compression ange allows mounting on a ange DN 80/ANSI 3",
the adapter ange on anges DN 100/ANSI 4" and DN 150/ANSI 6"
You can nd drawings of these mounting options in chapter "Dimen-
sions".
Collar or adapter ange
9
3 Mounting
VEGAPULS 67 • Probus PA
51902-EN-160620
Fig. 4: Flange mounting of the radar sensor
3.2 Mounting instructions
1. Distance from the vessel wall > 200 mm
200 mm
(7.87
")
Fig. 5: Distance of the antenna to the vessel wall/socket conguration
2. Keep the socket short, round o the socket end
For further information see chapter "Mounting".
Mounting
10
4 Connecting to power supply
VEGAPULS 67 • Probus PA
51902-EN-160620
4 Connecting to power supply
4.1 Connection procedure
Proceed as follows:
1. Unscrew the housing lid
2. If a display and adjustment module is installed, remove it by turn-
ing it to the left.
3. Loosen compression nut of the cable gland and remove blind
plug
4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.
1 cm (0.4 in) of insulation from the ends of the individual wires
5. Insert the cable into the sensor through the cable entry
6. Lift the opening levers of the terminals with a screwdriver (see
following illustration)
7. Insert the wire ends into the open terminals according to the wir-
ing plan
Fig. 6: Connection steps 6 and 7
8. Press down the opening levers of the terminals, you will hear the
terminal spring closing
9. Check the hold of the wires in the terminals by lightly pulling on
them
10. Connect the screen to the internal ground terminal, connect the
external ground terminal to potential equalisation
11. Tighten the compression nut of the cable entry gland. The seal
ring must completely encircle the cable
12. Screw the housing lid back on
The electrical connection is nished.
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