Vega VEGAPULS 67 User manual

Quick setup guide

Radar sensor for continuous level

measurement of bulk solids

VEGAPULS 67

Four-wire 4 … 20 mA/HART

Document ID: 47155

Contents

VEGAPULS 67 • Four-wire 4 … 20 mA/HART

47155-EN-210621

Contents

1 For your safety ......................................................................................................................... 3

1.1 Authorised personnel ....................................................................................................... 3

1.2 Appropriate use................................................................................................................ 3

1.3 Warning about incorrect use............................................................................................. 3

1.4 General safety instructions............................................................................................... 3

1.5 EU conformity................................................................................................................... 4

1.6 NAMUR recommendations .............................................................................................. 4

1.7 Radio license for Europe .................................................................................................. 4

1.8 Radio license for USA ...................................................................................................... 4

1.9 Environmental instructions ............................................................................................... 5

2 Product description ................................................................................................................. 6

2.1 Conguration.................................................................................................................... 6

3 Mounting................................................................................................................................... 7

3.1 Collaroradapterange.................................................................................................... 7

3.2 Mounting strap ................................................................................................................. 7

3.3 Mounting instructions ....................................................................................................... 9

4 Connecting to power supply................................................................................................. 10

4.1 Connecting..................................................................................................................... 10

4.2 Wiring plan, double chamber housing ............................................................................ 11

5 Set up with the display and adjustment module ................................................................ 13

5.1 Insert display and adjustment module............................................................................ 13

5.2 Parameter adjustment .................................................................................................... 13

5.3 Menu overview ............................................................................................................... 16

6 Set up with smartphone/tablet, PC/notebook via Bluetooth ............................................. 18

6.1 Preparations................................................................................................................... 18

6.2 Connecting..................................................................................................................... 19

6.3 Sensor parameter adjustment........................................................................................ 19

7 Supplement ............................................................................................................................ 21

7.1 Technical data ................................................................................................................ 21

Information:

This quick setup guide enables quick setup and commissioning of

your instrument.

Youcanndsupplementaryinformationinthecorresponding,more

detailed Operating Instructions Manual as well as the Safety Manual

thatcomeswithinstrumentswithSILqualication.Thesemanualsare

available on our homepage.

Operating instructions VEGAPULS 67 - Four-wire 4 … 20 mA/

HART: Document-ID 36532

Editing status of the quick setup guide: 2021-06-10

1 For your safety

VEGAPULS 67 • Four-wire 4 … 20 mA/HART

47155-EN-210621

1 For your safety

1.1 Authorised personnel

All operations described in this documentation must be carried out

onlybytrained,qualiedpersonnelauthorisedbytheplantoperator.

During work on and with the device, the required personal protective

equipment must always be worn.

1.2 Appropriate use

VEGAPULS 67 is a sensor for continuous level measurement.

Youcannddetailedinformationabouttheareaofapplicationin

chapter " Product description".

Operational reliability is ensured only if the instrument is properly

usedaccordingtothespecicationsintheoperatinginstructions

manual as well as possible supplementary instructions.

1.3 Warning about incorrect use

Inappropriate or incorrect use of this product can give rise to applica-

tion-specichazards,e.g.vesseloverllthroughincorrectmounting

or adjustment. Damage to property and persons or environmental

contamination can result. Also, the protective characteristics of the

instrument can be impaired.

1.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailing

regulations and directives.The instrument must only be operated in a

technicallyawlessandreliablecondition.Theoperatorisresponsi-

ble for the trouble-free operation of the instrument.When measuring

aggressive or corrosive media that can cause a dangerous situation

if the instrument malfunctions, the operator has to implement suitable

measures to make sure the instrument is functioning properly.

The safety instructions in this operating instructions manual, the na-

tional installation standards as well as the valid safety regulations and

accident prevention rules must be observed by the user.

For safety and warranty reasons, any invasive work on the device

beyond that described in the operating instructions manual may be

carried out only by personnel authorised by the manufacturer. Arbi-

traryconversionsormodicationsareexplicitlyforbidden.Forsafety

reasons,onlytheaccessoryspeciedbythemanufacturermustbe

used.

To avoid any danger, the safety approval markings and safety tips on

the device must also be observed.

The low transmitting power of the radar sensor is far below the inter-

nationallyapprovedlimits.Nohealthimpairmentsaretobeexpected

with intended use.The band range of the measuring frequency can

be found in chapter " Technical data".

1 For your safety

VEGAPULS 67 • Four-wire 4 … 20 mA/HART

47155-EN-210621

1.5 EU conformity

ThedevicefullsthelegalrequirementsoftheapplicableEUdirec-

tives.ByaxingtheCEmarking,weconrmtheconformityofthe

instrument with these directives.

The EU conformity declaration can be found on our homepage.

Electromagnetic compatibility

Instrumentsinfour-wireorEx-d-iaversionaredesignedforuseinan

industrial environment. Nevertheless, electromagnetic interference

from electrical conductors and radiated emissions must be taken into

account, as is usual with class A instruments according to EN 61326-

1.Iftheinstrumentisusedinadierentenvironment,theelectromag-

netic compatibility to other instruments must be ensured by suitable

measures.

1.6 NAMUR recommendations

NAMUR is the automation technology user association in the process

industry in Germany. The published NAMUR recommendations are

acceptedasthestandardineldinstrumentation.

ThedevicefullstherequirementsofthefollowingNAMURrecom-

mendations:

• NE 21 – Electromagnetic compatibility of equipment

• NE 43 – Signal level for fault information from measuring transduc-

ers

• NE53–Compatibilityofelddevicesanddisplay/adjustment

components

• NE107–Self-monitoringanddiagnosisofelddevices

For further information see www.namur.de.

1.7 Radio license for Europe

The instrument was tested according to the latest issue of the follow-

ingharmonizedstandards:

• EN 302372 - Tank Level Probing Radar

It is hence approved for use inside closed vessels in countries of the

EU.

Use is also approved in EFTA countries, provided the respective

standards have been implemented.

Foroperationinsideofclosedvessels,pointsatofinannexEof

EN302372mustbefullled.

1.8 Radio license for USA

ThisapprovalisonlyvalidforUSA.Hencethefollowingtextisonly

available in the English language.

This device complies with Part 15 of the FCC Rules. Operation is

subject to the following two conditions:

• This device may not cause interference, and

1 For your safety

VEGAPULS 67 • Four-wire 4 … 20 mA/HART

47155-EN-210621

• This device must accept any interference, including interference

that may cause undesired operation of the device

This device is approved for unrestricted use only inside closed, sta-

tionaryvesselsmadeofmetal,reinforcedberglassorconcrete.

Changesormodicationsnotexpresslyapprovedbythemanufac-

turer could void the user’s authority to operate this equipment.

1.9 Environmental instructions

Protection of the environment is one of our most important duties.

That is why we have introduced an environment management system

with the goal of continuously improving company environmental pro-

tection.Theenvironmentmanagementsystemiscertiedaccording

to DIN EN ISO 14001.

Pleasehelpusfullthisobligationbyobservingtheenvironmental

instructions in this manual:

• Chapter " Packaging, transport and storage"

• Chapter " Disposal"

2 Product description

VEGAPULS 67 • Four-wire 4 … 20 mA/HART

47155-EN-210621

2 Product description

2.1 Conguration

Thetypelabelcontainsthemostimportantdataforidenticationand

use of the instrument:

Fig. 1: Layout of the type label (example)

1 Instrument type

2 Product code

3 Approvals

4 Power supply and signal output, electronics

5 Protection rating

6 Measuring range

7 Process and ambient temperature, process pressure

8 Material wetted parts

9 Hardware and software version

10 Order number

11 Serial number of the instrument

12 Data matrix code for VEGA Tools app

13 Symbol of the device protection class

14 ID numbers, instrument documentation

15 Reminder to observe the instrument documentation

The type label contains the serial number of the instrument. With it

youcanndthefollowinginstrumentdataonourhomepage:

• Product code (HTML)

• Delivery date (HTML)

• Order-specicinstrumentfeatures(HTML)

• Operating instructions and quick setup guide at the time of ship-

ment (PDF)

• Order-specicsensordataforanelectronicsexchange(XML)

• Testcerticate(PDF)-optional

Move to " www.vega.com"andenterinthesearcheldtheserial

number of your instrument.

Alternatively, you can access the data via your smartphone:

• Download the VEGA Tools app from the " Apple App Store" or the

" Google Play Store"

• ScantheDataMatrixcodeonthetypelabeloftheinstrumentor

• Enter the serial number manually in the app

Type label

Serial number - Instru-

ment search

3 Mounting

VEGAPULS 67 • Four-wire 4 … 20 mA/HART

47155-EN-210621

3 Mounting

3.1 Collaroradapterange

Formountingtheinstrumentonanozzle,acombicompressionange

forDN80(ASME3"orJIS80)isalsoavailableforretrotting.Option-

ally,theinstrumentcanbealsoequippedwithanadapterangefrom

DN 100 (ASME 4" or JIS 100).

With the housing versions plastic, aluminium single chamber and

stainlesssteel,thecollarangecanbeplaceddirectlyoverthehous-

ing. With the aluminium double chamber housing, retroactive mount-

inginthiswayisnotpossible-themountingtypemustbespecied

with the order.

Youcannddrawingsofthesemountingoptionsinchapter"Dimen-

sions".

Fig. 2: Flange mounting of the radar sensor

3.2 Mounting strap

The mounting strap enables simple mounting on the vessel wall or

silo top. It is suitable for wall, ceiling or boom mounting. Especially in

openvesselsthisisaveryeasyandeectivewaytoalignthesensor

to the bulk solid surface.

Mounting strap

3 Mounting

VEGAPULS 67 • Four-wire 4 … 20 mA/HART

47155-EN-210621

Fig. 3: Radar sensor with mounting strap

The strap is supplied unassembled and must be screwed to the

sensorbeforesetupwiththreehexagonsocketscrewsM5x10and

springwashers.Max.torque,seechapter"Technical data". Required

tools:Allenwrenchsize4.

There are two ways to screw the strap onto the sensor. Depending

on the selected version, the sensors can be swivelled in the strap as

follows:

• Single chamber housing

– Angleofinclination180°,innitelyvariable

– Angle of inclination in three steps 0°, 90° and 180°

• Double chamber housing

– Angleofinclination90°,innitelyvariable

– Angle of inclination in two steps 0° and 90°

Fig. 4: Adjustment of the angle of inclination

3 Mounting

VEGAPULS 67 • Four-wire 4 … 20 mA/HART

47155-EN-210621

Fig. 5: Turning by fastening in the centre

3.3 Mounting instructions

1. Distance from the vessel wall > 200 mm

200 mm

(7.87

Fig. 6: Distance of the antenna to the vessel wall/socket conguration

2. Keepthenozzleshort,roundothenozzleend

For further information see chapter " Mounting".

Mounting

4 Connecting to power supply

VEGAPULS 67 • Four-wire 4 … 20 mA/HART

47155-EN-210621

4 Connecting to power supply

4.1 Connecting

The voltage supply and signal output are connected via the spring-

loaded terminals in the housing.

Connection to the display and adjustment module or to the interface

adapter is carried out via contact pins in the housing.

Information:

The terminal block is pluggable and can be removed from the

electronics.To do this, lift the terminal block with a small screwdriver

and pull it out. When reinserting the terminal block, you should hear it

snap in.

Proceed as follows:

1. Unscrew the housing lid

2. Loosen compression nut of the cable gland and remove blind

plug

3. Removeapprox.10cm(4in)ofthecablemantle(signaloutput),

stripapprox.1cm(0.4in)insulationfromtheendsoftheindi-

vidual wires

4. Insert the cable into the sensor through the cable entry

Fig. 7: Connection steps 5 and 6

5. Insert the wire ends into the terminals according to the wiring plan

Information:

Solidcoresaswellasexiblecoreswithwireendsleevesareinsert-

eddirectlyintotheterminalopenings.Incaseofexiblecoreswithout

end sleeves, press the terminal from above with a small screwdriver,

the terminal opening is then free.When the screwdriver is released,

the terminal closes again.

Connection technology

Connection procedure

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