SMC Networks ITV1000 series User manual



OPERATION

MANUAL





E/PREGULATOR

MODELNAME

―1―

ITV1000,ITV2000,ITV3000series

Series



CONTENTS

Contents P1

Safetyinstructions P2

Handlingprecautions P3-4

Wiringmethod P5-6

Settingmethod P7

Keylockingfunction P8

Settingofmin.pressure,max.pressureandswitchoutput P9

Modeofswitchoutput P10

Settingofpresetpressure P11

Resetfunction P11

Errorindicatingfunction P12

Detailsettingmode P13

Gainsetting P13-14

Sensitivitysetting P14

Zeroclear P15

Initialize P15-16

LEDdisplay P16



URLhttp://www.smcworld.com



Thesesafetyinstructionsareintendedtopreventahazardoussituationand/orequipment

damage.Theseinstructionsindicatethelevelofpotentialhazardbylabelsof“CAUTION”

“WARNING”,or“DANGER”.Toensuresafety,besuretoobserveISO4414,JISB8370and

othersafetypractices.

■Explanationoflabel

Label Meaningoflabel

△

！WARNING Operatorerrorcouldresultinseriousinjuryorlossoflife.

△

！CAUTION Operatorerrorcouldresultininjuryorequipmentdamage.

△

！WARNING

①Thecompatibilityofpneumaticequipmentistheresponsibilityoftheperson

whodesignsthepneumaticsystemordecidesitsspecifications.

Sincetheproductsspecifiedhereareusedinvariousoperatingconditions,their

compatibilityforthespecificpneumaticsystemmustbebasedonspecificationsorafter

analysesand/orteststomeetyourspecificrequirements.Theexpectedperformanceand

safety assurance will be the responsibility of the person who has determined the

compatibilityofthesystem.Thispersonshouldcontinuouslyreviewthesuitabilityofall

itemsspecified,referringtothelatestcataloginformationwithaviewtogivingdue

considerationtoanypossibilityofequipmentfailurewhenconfiguringasystem.

②Onlytrainedpersonnelshouldoperatepneumaticallyoperatedmachineryand

equipment.

Compressedaircanbedangerousifanoperatorisunfamiliarwithit.Assembly,handling

orrepairofpneumaticsystemsshouldbeperformedbytrainedandexperiencedoperators.

③Donotservicemachinery/equipmentorattempttoremovecomponentsuntil

safetyisconfirmed.

A.Inspectionandmaintenanceofmachinery/equipmentshouldonlybeperformedoncesafety

ofpersonnelandequipmentisconfirmed.

B.Whenequipmentistoberemoved.Stopsuppliedair, exhausttheresidualpressure,

verifythereleaseofair,turnthepoweroffandconfirmsafetybeforeperforming

maintenance.

C.Beforemachinery/equipmentisrestarted,ensuresafetybeforeapplyingpower.

④ContactSMCiftheproductistobeusedinanyofthefollowingconditions.

A.Conditionsandenvironmentsbeyondthegivenspecifications,orifproductisused

outdoors.

B.Installationonequipmentinconjunctionwithatomicenergy,railway,airnavigation,

vehicles,medicalequipment,foodandbeverages,recreationequipment,emergencystop

circuits,clutchandbrakecircuitinpressapplications,orsafetyequipment.

C.Anapplicationwhichhasthepossibilityofhavingnegativeeffectsonpeople,property,

oranimalsrequiringspecialsafetyanalysis.

Safetyinstructions

―2―



Handlingprecautions

△

！CAUTION

Ifpowertothisproductiscutoffduetoa

powerfailure,etc.whenitisinacontrolled

state, residual pressure will be retained

temporarily.Handlecarefullywhenoperating

with output pressure released to the

atmosphere,asairwillcontinuetoflowout.

If supply pressure to this product is

interruptedorshutoff,whilethepoweris

stillon,theinternalsolenoidvalvewill

continuetooperateandahummingnoisemaybe

generated.Sincethelifeoftheproductmay

beshortened, shutoffthepowersupplyalso

whensupplypressureisinterrupted orshut

off.

Theoptionalcableconnectorisa4wiretype.

Whenthemonitoroutput(analogueoutputor

switchoutput)isnotbeingused,preventit

fromtouchingtheotherwiresasamalfunction

couldoccur.

This product is adjusted for each

specificationatthetimeofshipmentfromthe

factory. Avoid careless disassembly or

removal of parts, as this can lead to

malfunction.



―3―



△

！CAUTION

Take the following steps to avoid

malfunctionduetonoise.

1) Installalinefilteretc.totheACpower

linetoreduce/eliminatepowersupply

noise.

2) Avoid malfunction due to noise by

installingthisproductanditswiring

awayfromstrongelectricfields,suchas

thoseofmotorsandpowerline,etc.

3) Besuretoimplementprotective measures

againstloadsurgeforinductionloads

(solenoidvalves,relaysetc.).

4) Turn off the power supply before

installingorremovingtheconnector.

Please note that the right angled cable

connectordoesnotrotateandislimitedto

onlyoneentrydirection.



―4―



Wiringmethod

△

！CAUTION

①Proceedcarefully,asincorrectwiringcancausedamage.

②UseDCpowersupplywithsufficientcapacityandalowripple.

③Turnoffthepowersupplytoremoveandinserttheconnector.

④Neverturntherightangledtypeconnectorasitisnotdesignedtoturn.



―5―



Note)Thewirecoloris

forwhenoptional

cableisused.

１Brown Powersupply

２White Inputsignal

３Blue GND(COMMON)

４Black Monitoroutput



Wiringdiagram(Powersupplyandinputsignal)



Current/Voltagetype（ITV※0※※-0、ITV※0※※-1、ITV※0※※-2、ITV※0※※-3）



Powersupply24VDC （ITV※0※0-※）

 12〜15VDC （ITV※0※1-※）

Inputsignal4〜20mADC （ITV※0※※-0）

 0〜20mADC （ITV※0※※-1）

 0〜5VDC （ITV※0※※-2）

0〜10VDC （ITV※0※※-3）



Powersupply

Input

signal

１：

Brown

３：

Blue

２：

White

４：

Black

○



Presetinputtype（ITV※0※※-4）



Powersupply24VDC （ITV※0※0-4）

 12〜15VDC（ITV※0※1-4）



Fig.1 Relationbetweenpresetpressureandswitch

Presetpressure P1 P2 P3 P4

S1 OFF ON OFF ON

S2 OFF OFF ON ON

Powersupply

１：Brown

３：Blue

２：White

４：Black

○

S1

S2

Wiringdiagram（Monitoroutput）

△

！CAUTION

Whenthemonitoroutputisnotbeingused,preventitfromtouchingtheother

wiresasthiscancauseamalfunction.



Analogueoutput・Voltagetype

（ITV※0※※-※1） Analogueoutput・Current(sink)type

（ITV※0※※-※4）



Onlyuseequipmentwithaminimumload

impedanceof100kΩ.



Onlyuseequipmentwithamaximumload

impedanceof250Ω.



Switchoutput・NPNtype

（ITV※0※※-※2） Switch・PNPtype

（ITV※0※※-※3）



When a current of approx.150mADC or

more is applied, the over current

circuit is archived, “Er.5” is

displayedandtheoperationstops.

Please use with installing the load

that the output current becomes to

80mADCorless.



Whenacurrentofapprox.150mADCor

more is applied, the over current

circuit is archived, “Er.5” is

displayedandtheoperationstops.

Pleaseusewithinstallingtheloadthat

theoutputcurrentbecomesto80mADCor

less.

Monitoroutputvoltage

１：Brown

３：Blue

２：White

４：Black

○



○

Monitoroutputcurrent

１：Brown

３：Blue

２：White

４：Black

○

Load

１：Brown

３：Blue

２：White

４：Black

Load

１：Brown

３：Blue

２：White

４：Black

―6―



Settingmethod

△

！CAUTION

①Iftheincorrectkeyispressedorincorrect informationisdisplayedduring

setting,powermustbeshutoffandtheprocedurestartedagain.

②Itisrecommendedthatthesettingsarechangedwithoutsupplypressure.The

productoperatesimmediatelymaximumandminimumpressuresaresetandthe

Ｓ-keyispressed.

③Itisrecommendedthattheminimumpressureisoutputwhenairissupplied

totheinlet,eveniftheinputsignalhasnotbeenentered.

④Outputpressurefromthisproductandstateofoperationarechanged by

changingofeachsettingandfunction.Eachsettingandfunctionshouldbe

operatedbytrainedandexperiencedoperator.



Flowofthesetting



POWERON

UNLOCKKEYS

LOCKKEYSRESETSETTINGOFPRESETPRESS.

SETTINGOFMIN.PRESS.

SETTINGOFMAX.PRESS.

SETTINGOFSWITCHOUT.

DETAILSETTING

GAIN

SENSITIVITY

ZEROCLEAR

INITIALIZE

REFERTOP8

REFERTOP9-11 REFERTOP8REFERTOP11REFERTOP13-16



（Note1）:Pleaserefertoeachcontentsaboutoperationmethode.

（Note2）:Thefunctionofthesettingofpresetpressureispresetinputtype

only.

（Note3）:Thefunctionofthesettingofswitchoutputisswitchoutputtype

only.



―7―



Keylockingfunction

△

！CAUTION

Thekeysarelockedafterturningthepoweronandcannotbeoperated.



Unlockingthekeys

No Keyoperation LEDDisplay

①  (current)pressureisdisplayed

② Press▽keyfor2secondsormore.

isdisplayed

③ 

flashesonthedisplay

④ PressS-key 

⑤ 

is displayed for approx. 1

second

⑥ Keylockisreleased (current)pressureisdisplayed

※④Press△keytocancel.



Lockingthekeys

No Keyoperation LEDDisplay

①  (current)pressureisdisplayed

② Press△keyfor2secondsormore. isdisplayed

③  flashesonthedisplay

④ PressS-key 

⑤ 

is displayed for approx. 1

second

⑥ Keysarelocked (current)pressureisdisplayed

※④Press▽keytocancel.

―8―



Settingofmin.pressure,max.pressureandswitchoutput

[current/voltageinputtypeonly]

No Keyoperation LEDDisplay

① Unlockkeys(refertoP8) 

② PressS-key 

③ Settheminimumpressurebyusingthe△

and▽keys.

⇔

(displayedalternately)

*Adjustingrange:Refertonote1to6

④ PressS-key 

⑤ Setthemaximumpressurebyusingthe△

and▽keys.

⇔

(displayedalternately)

*Adjustingrange:Refertonote1to6

⑥ Gotono.⑪formonitoroutput:analogueoutput(voltageandcurrent)type.

⑦ PressS-key 

⑧ SettheP1byusingthe△and▽keys. ⇔

(displayedalternately)

⑨ PressS-key 

⑩ SettheP2byusingthe△and▽keys. ⇔

(displayedalternately)

⑪ PressS-key Returnto(current)pressuredisplay.

⑫ Lockkeys(refertoP8) 

Minimumpressure(F1)adjustingrange Maximumpressure(F2)adjustingrange

0%

90%

100%

4

0

12

10

2.5

5

20mA

5V

10V

-20%

10%

120%

12

10

2.5

5

20mA

5V

10V

100%

(Note1):F1isadjustableinarangefrom-20%to90%oftheratedvalue.

(DEFAULTVALUE:0%)

(Note2):Thepressureoflessthan0%isnotoutput,evenifF1isadjusted

tolessthan0%.

(Note3):F2isadjustableinarangefrom10to120%oftheratedvalue.

(DEFAULTVALUE:100%)

(Note4):Donotinputthesignalaslikeoutputthepressureofmorethan100%.

Pleaseuseinarangeofrating.

(Note5):ThedifferencebetweenF1andF2isadjustableinarangeof10%of

theratedvalue.

(Note6):TheadjustmentlikemakingtherelationofF1>F2isnotavailable.

―9―



Modeofswitchoutput

ThefollowingoperationtypesareavailablebysettingP1andP2.

Note). This function is available for monitor output: switch output type

(ITV※0※※-※2andITV※0※※-※3).



■P1＜P2： ■P1≧P2：

Windowcomparatormode Hysteresismode



ON

OFF

P1

P2



ON

OFF

P1

P2



Output pressure of

E/Pregulator

Switchoutput



■P1＝P2＝0：Outofrangemode

（Theswitchoutputturnsonwhensetpressureisachieved.）



ON

OFF



Switchoutput

Output pressure of

E/Pregulator

utsi

nal



―10―

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