Siemens SINAMICS S120 Installation and operation manual

Installation and Start-Up Manual 12/2004 Edition

sinamics

SINAMICS S120

Valid for

Drive Firmware release

SINAMICS S120 2.2

12.2004 Edition

Installation and Start-Up

Manual

SINAMICS S120

Manufacturer/Service Documentation

System Overview 1

Preparations for

Commissioning 2

Commissioning 3

Communication

via PROFIBUS 4

SINAMICS

Safety Integrated Booksize 5

Diagnosis 6

Basic Information about

the Drive System 7

Abbreviations

References

Index

SINAMICSDocumentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the “Remarks” column.

Status code in the “Remarks” column:

ANew documentation

BUnrevised reprint with new order no.

CRevised edition with new status

If factual changes have been made on the page in relation to the same software version, this is

indicated by a new edition coding in the header on that page.

Edition Order No. Comments

03.03 6SL3 097-0AF00-0BP0 A

04.04 6SL3 097-2AF00-0BP0 C

10.04 6SL3 097-2AF00-0BP1 C

12.04 6SL3 097-2AF00-0BP2 C

Trademarks

SINAMICSr, SIMOTIONr, SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr, and

SIMODRIVErare registered trademarks of Siemens AG. The designations in this documentation whose

use by third-parties for their own purposes may infringe the the rights of the owner.

Additional information can be found at:

http://www.siemens.com/motioncontrol

This publication was produced with Interleaf V 7

The controller may support functions that are not described in this

documentation. The customer is not, however, entitled to these

functions in the event of the system being replaced or serviced.

We have checked that the contents of this document correspond to

the hardware and software described. Since deviations cannot be

precluded entirely, we cannot guarantee complete conformance.

However, the data in this manual is reviewed regularly and any

necessary corrections included in subsequent editions. We are

thankful for any recommendations or suggestions.

We reserve the right to make technical changes.

Siemens AktiengesellschaftOrder No. 6SL3 097-2AF00-0BP2

Printed in German

3ls

SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition

Preface

Information on the SINAMICS S120 documentation

The SINAMICS S120 documentation is divided into the following areas:

SGeneral documentation/catalogs

SManufacturer-/service documentation

SElectronic documentation

Table 1-1 Usage phases and the available documents/tools

Usage phase Document/tool

Exploratory Sales documents for SINAMICS S120

Planning/configuration SIZER configuration tool

Decision/ordering SINAMICS S120 catalog

Installation/assembly SINAMICS S120 Equipment Manuals

SControl units and additional system components

SBooksize power sections

SChassis power sections

Commissioning SSTARTER parameterization and commissioning tool

SGetting Started: SINAMICS S120

SSINAMICS S120 Installation and Start-Up Manual

SSINAMICS S120 Function Manual

SSINAMICS S List Manual

Usage/operation SSINAMICS S120 Installation and Start-Up Manual

SSINAMICS S120 Function Manual

SSINAMICS S List Manual

Maintenance/servicing SSINAMICS S120 Installation and Start-Up Manual

SSINAMICS S120 Function Manual

SSINAMICS S List Manual

SBooksize power sections

SChassis power sections

This documentation is part of the technical customer documentation for

SINAMICS. All documents can be obtained separately.

For more information on the documentation listed in the documentation overview

and on further SINAMICS documentation, please contact your local Siemens of-

fice.

Preface

SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition

In the interests of clarity, this documentation does not contain all the detailed infor-

mation for all product types and cannot take into account every possible aspect of

installation, operation, or maintenance.

The contents of this documentation are not part of an earlier or existing agreement,

a promise, or a legal agreement, nor do they change this. All obligations entered

into by Siemens result from the respective contract of sale that contains the com-

plete and sole valid warranty arrangements. These contractual warranty provisions

are neither extended nor curbed as a result of the statements made in this docu-

mentation.

Audience

This documentation is intended for machine manufacturers, commissioning engi-

neers, and service personnel who use the SINAMICS S drive system.

Objective

The Installation and Start-Up Manual describes all the procedures and operational

instructions required for commissioning and servicing SINAMICS S120.

The Installation and Start-Up Manual is structured as follows:

Chapter 1 System Overview

Chapter 2 Preparations for Commissioning

Chapter 3 Commissioning

Chapter 4 PROFIBUS Communication

Chapter 5 SINAMICS Safety Integrated

Chapter 6 Diagnostics

Chapter 7 Basic Information About the Drive System

Advice for beginners:

First read Chapters 1 and 7 and then read the relevant chapters.

In addition to the Installation and Start-Up Manual, you need the List Manual and

the Function Manual.

Finding your way around

To help you find information more easily, the following sections have been included

in the appendix in addition to the table of contents:

1. List of Abbreviations

2. References

3. Index

Preface

vii

SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition

Danger and warning symbols – Explanation

The following symbols for indicating danger and warnings are used in this docu-

mentation:

!Danger

Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury or in substantial property damage.

!Warning

Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury or in substantial property damage.

!Caution

Used with the safety alert symbol indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury or in property damage.

Caution

Used without safety alert symbol indicates a potentially hazardous situation which,

if not avoided, may result in property damage.

Notice

Used without the safety alert symbol indicates a potential situation which, if not

avoided, may result in an undesirable result or state.

Note

This notice indicates that there are further issues to be taken into consideration.

Preface

SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition

Definition: Qualified personnel

With reference to this manual and the warning labels on the product, a “qualified

person” is someone who is familiar with the installation, mounting, start-up, and

operation of the equipment and who has certified qualifications for the type of re-

sponsibility involved, such as:

STrained or authorized to energize, de-energize, ground, and tag circuits and

equipment in accordance with established safety procedures.

STrained in the proper care and use of protective equipment in accordance with

established safety procedures.

SFirst aid training.

Preface

SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition

Technical notes

Technical support

If you have any further questions, please call our hotline:

A&D Technical Supports Tel.: +49 (0) 180 5050 - 222

Fax: +49 (0) 180 5050 - 223

http://www.siemens.com/automation/support-request

Please send any questions about the documentation (suggestions for improve-

ment, corrections, and so on) to the following fax number or email address:

+49 (0) 9131 98 - 2176

Fax form: see feedback page at the end of this documentation

Email: [email protected]

Internet address

Up-to-date information about our products can be found on the Internet at the follo-

wing address:

http://www.ad.siemens.com/drives

Notation

The following notation and abbreviations are used in this documentation:

Notation for parameters (examples):

Sp0918 Adjustable parameter 918

Sr1024 Visualization parameter 1024

Sp1070[1] Adjustable parameter 1070, index 1

Sp0099[0...3] Adjustable parameter 99, indices 0 to 3

Sr0945[2](3) Visualization parameter 945, index 2 of drive object 3

Sp0795.4 Adjustable parameter 795, bit 4

Notation for faults and alarms (examples):

SF1234 Fault 1234

SA5678 Alarm 5678

General notation:

SThe sign “” means “is equal to”

Preface

SINAMICS S120 Installation and Start-Up Manual, 12/04 Edition

Notes on ESD

!Caution

An electrostatic-sensitive device (ESD) is an individual component, integrated

circuit, or module that can be damaged by electrostatic fields or discharges.

Regulations for handling ESD components:

SWhen handling components, make sure that personnel, workplaces, and

packaging are well earthed.

SElectronic components must only be handled by personnel in ESD areas with a

conductive floor when:

– These persons are grounded with an ESD wrist band

– They are wearing ESD shoes or shoe grounding strips.

SElectronic boards should only be touched if absolutely necessary. They must

only be handled on the front panel or, in the case of printed circuit boards, at

the edge.

SElectronic boards must not come into contact with plastics or items of clothing

containing synthetic fibers.

SElectronic modules must only be placed on conductive surfaces (table with

ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

SElectronic modules must be kept at a distance from data display equipment,

monitors, and televisions (minimum distance from screen: >10 cm).

SMeasurements must only be taken on boards when:

– The measuring device is grounded (with a protective conductor, for

example).

– The measuring head has been temporarily discharged before

measurements are taken on a floating measuring device (e.g. touching a

bare metal controller housing).

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