Siemens SIMATIC S7-200 User manual

Set for Communication

Networking automation systems via

Industrial Ethernet

Micro Automation Set 14

Warranty, Liability and Support

Micro Automation Set 14 Entry ID 21062588

V2.0 05/18/05 2/35

Set14_DocTech_V2.0_en.doc

Warranty, Liability and Support

We do not accept any liability for the information contained in this

document.

We do not accept liability, whatever the legal basis, for any damages

arising from the use of examples, notes, programs, configuration and

performance data etc. described in this document, except where we are

obliged to by the German Product Liability Act or in cases of willful damage

or gross negligence, injury to life, body or health, breach of guarantee for

the condition of products or items assumed by us, fraudulent concealment

of a defect or breach of a substantial contractual obligation. However,

claims arising from a breach of a condition which goes to the root of the

contract shall be limited to the foreseeable damage which is intrinsic to the

contract, unless caused by intent or gross negligence or based on

mandatory liability for injury of life, body or health. The above conditions are

not meant to change the burden of proof to the detriment of the user.

The application examples do not purport to cover all details or variations in

equipment, nor do they provide for every possible contingency. They are

not customer-specific solutions. They are only intended to provide support

for typical tasks. You are responsible for ensuring that the described

products are used correctly. These application examples do not relieve you

of the responsibility to use sound practices in application, installation,

operation and maintenance. By using this application example you accept

that Siemens is not liable for any damages except for those specified in the

above liability clause. We reserve the right to make changes in these

application examples at any time without prior notice. If there are any

deviations between the recommendations provided in this application

example and other Siemens publications – e.g. Catalogs – the contents of

the other documents have priority.

distribution of these application examples or excerpts hereof is

prohibited without the expressed consent of Siemens Energy &

Automation, Inc.

For questions about this document please use the following e-mail address:

[email protected]

Foreword

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Foreword

Micro Automation Sets are fully functional and tested automation

configurations based on A&D standard products for easy, fast and

inexpensive implementation of automation tasks in small-scale automation.

Each of these Micro Automatic Sets covers a frequently occurring subtask

of a typical customer problem in the low-end range.

The sets help you to obtain answers with regard to required products and

the question how they function when combined.

However, depending on the system requirements, a variety of other

components (e.g. other CPUs, power supplies, etc.) can be used to

implement the functionality on which this set is based. Please refer to the

respective SIEMENS A&D catalogs for these components.

The Micro Automation Sets are also available by clicking the following link:

http://www.siemens.de/microset

Table of Contents

Table of Contents ......................................................................................................... 3

1Fields of Application and Benefit..................................................................4

2Configuration .................................................................................................. 7

3Hardware and Software Components.........................................................11

4Principle of Operation .................................................................................. 13

4.1 Acquisition and sending of process values with time stamp........................... 13

4.2 Receiving and archiving the data records in S7-200...................................... 14

4.3 Receiving and archiving the data records in S7-300, S7-400 and WinAC......15

4.4 PC-based visualization of the archive data..................................................... 16

5Live Demo...................................................................................................... 17

5.1 Preliminary remark.......................................................................................... 17

5.2 Download of the startup code......................................................................... 17

5.3 Configuring components.................................................................................18

5.4 Operation........................................................................................................ 27

6Technical Data .............................................................................................. 31

Fields of Application and Benefit

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1 Fields of Application and Benefit

For good comprehensibility, the features of the Micro Automation Set are

explained on the basis of an automation task.

Automation task

As a quality assurance measure, the weight of a delivered quantity of

goods is to be recorded together with a time stamp. These data are to be

sent to a control center via an Ethernet connection and to be archived

there. The control center can be any SIMATIC S7 controller or a PC-based

software PLC. As an example, a PC-based visualization system is to

enable access to the archive data of the control centers. For maintenance

purposes, it is to be possible to directly access the controllers in the

automation network from the office network.

Machine Time stamp Archive Visualization

Fields of Application and Benefit

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Automation solution – Set 14

The automation solution uses an S7-200 controller¹ with clock cartridge for

acquisition of the process data and for generating a time stamp. The data

records are sent cyclically from the S7-200 controller to a control center²

connected via Ethernet and archived in this control center.

An S7-200, S7-300, S7-400 or a WinAC station are used as alternative

control centers². The archive data of the control center² can be accessed

with WinCC flexible. SCALANCE X108 enables access from the

automation or office network to the individual controllers.

¹ Referred to as “Basis” station in the following

² Referred to as “Backup” station in the following

LOGO!

Power SIMATIC S7-

200 CP 243-

1 SCALANCE

X108

WinAC stationS7-400 stationS7-300 station

Facility

management Production

management

(SIMATIC IT)

Further

areas

S7-200 station

WinCC flexible

Office network

utomation network

Fields of Application and Benefit

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Fields of application

The Micro Automation Set is particularly suitable for use in cost-effective

archiving and communication tasks with low engineering overhead. Any

SIMATIC S7 controllers or SIMATIC WinAC can be used as communication

partners.

The example configuration shown in this Micro Automation Set is used in

numerous applications. The configuration is particularly useful if:

•A lot of data have to be transported

•Quick communication is required

•Existing Ethernet networks are to be expanded with automation

technology (e.g. facility management)

•Programmable logic controls are to be networked over a large area

•The automation network is linked to the office network without causing

an unnecessary load of the office communication sector

•An expandable communication system with open protocol is to exist.

Benefit

•Fast access via Ethernet for archiving or further processing of

S7-200 process data

•Virtually unlimited expansion and usage of the standardized Ethernet

infrastructure, the usage of existing infrastructure is possible

•Open data exchange with PC applications via OPC possible

•Saves time and costs due to quick and convenient configuration,

programming and monitoring (remote maintenance) from a control

center via LAN

•The option of using standard network components enables the use of

wireless LAN (wireless Ethernet), i.e. the visualization PC can be a

notebook and moved freely

•Communication to controllers of higher-level S7 performance classes

and PC-based software PLC by using standard Industrial Ethernet

components and the S7 communication protocol.

Configuration

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2 Configuration

Layout diagram of Micro Automation Set 14 – overview

Micro Automation Set 14 can be realized in different versions. The above

figure shows the basic configuration with all backup stations which can be

used.

A standard Windows PC with STEP 7 Micro/WIN or STEP 7 is used.

S7-300 “Backup” S7-400 “Backup” WinAC “Backup”

CPU 222

CP 243-1

PS 307

CPU 315 PN/DP

PS 407

CPU 412-1

CP 443-1

MicroBox PC 420

S7-200 “Basis”

Facility

management Production

management

(SIMATIC IT)

Further

areas

Standard Windows PC

WinCC flexible “HMI”

Company network

CPU 222

CP 243-1

S7-200 “Backup”

Automation network

SCALANCE X108

Configuration

Standard Windows PC

Configuration

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Layout diagram of Micro Automation Set 14 – S7-200 “Basis”

S7-200 “Basis” consists of an S7-200 CPU 222 (2) with clock cartridge

and Ethernet CP 243-1 (3) communications module. The Ethernet CP

243-1 is connected to SCALANCE X108 (4) via an Industrial Ethernet FC

standard cable with RJ45 plugs.

A LOGO! Power 1.3A (1) provides the power supply of the devices.

Note SCALANCE X108 provides the option to additionally connect a redundant

power supply.

Layout diagram of Micro Automation Set 14 – S7-200 “Backup”

S7-200 “Backup” consists of an S7-200 CPU 222 (2) with 256 KB memory

cartridge and an Ethernet CP 243-1 (3) communications module. The

Ethernet CP 243-1 is connected to SCALANCE X108 (4) of the S7-200

“Basis” station via an Industrial Ethernet FC standard cable with RJ45

plugs.

A LOGO! Power 1.3A (1) provides the power supply of the devices.

230V~

Clock

24V

+ -

S7-200 “Basis”

1 3

S7-200 “Backup”S7-200 “Basis”

230V~ 24V

+ -

256 2

1 3

Configuration

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Layout diagram of Micro Automation Set 14 – S7-300 “Backup”

S7-300 “Backup” consists of an S7-300 CPU 315-2 PN/DP (1) with 64 KB

micro memory card. The integrated Ethernet interface is connected to

SCALANCE X108 (3) of S7-200 “Basis” via an Industrial Ethernet FC

standard cable with RJ45 plugs.

A PS 307 2A (1) provides the 24V power supply.

Layout diagram of Micro Automation Set 14 – S7-400 “Backup”

S7-400 “Backup” consists of an S7-400 CPU 412-1 (2) and an Ethernet CP

443-1 (3) communications module. The Ethernet CP 443-1 is connected to

SCALANCE X108 (4) of S7-200 “Basis” via an Industrial Ethernet FC

standard cable with RJ45 plugs.

A PS 407 4A (1) provides the 24V power supply.

S7-300 “Backup”S7-200 “Basis”

230V~

24V

+ -

S7-400 “Backup”S7-200 “Basis”

230V~

Rack

213

Configuration

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Layout diagram of Micro Automation Set 14 – WinAC “Backup”

WinAC “Backup” consists of a SIMATIC MicroBox PC 420 (2). The

integrated Ethernet interface is connected to SCALANCE X108 (3) of

S7-200 “Basis” via an Industrial Ethernet FC standard cable with RJ45

plugs.

LOGO!Power 4A (1) provides the 24V power supply.

Layout diagram of Micro Automation Set 14 – WinCC flexible “HMI”

A standard PC with Ethernet interface and installed operating system MS

Windows 2000 or MS Windows XP Professional is required for the WinCC

flexible “HMI” station. WinCC flexible 2005 Advanced is used as

visualization software.

S7-WinAC “Backup”S7-200 “Basis”

230V~

24V

+ -

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