Siemens Simatic S7-1500 Instruction sheet

https://support.industry.siemens.com/cs/ww/de/view/109741600

Application Example 11/2016

Configuration manual

“Shared Device”

SIMATIC S7-1500 / ET 200SP

Warranty and Liability

SharedDeviceKonfig

Entry ID: 109741600, V1.0, 11/2016

Warranty and Liability

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Table of Contents

SharedDeviceKonfig

Entry ID: 109741600, V1.0, 11/2016

Table of Contents

Warranty and Liability ................................................................................................. 2

1Task and Solution.............................................................................................. 4

1.1 Task description................................................................................... 4

1.2 Possible solutions................................................................................. 4

2Fundamentals on “Shared Device” ................................................................. 6

3Configuration ..................................................................................................... 8

3.1 Infrastructure information ..................................................................... 8

3.2 Configuring a “Shared Device” ............................................................. 9

3.2.1 Configuration of project 1..................................................................... 9

3.2.2 Configuration of project 2................................................................... 12

3.2.3 Adjusting the real time settings .......................................................... 15

3.2.4 Compiling and loading........................................................................ 17

3.3 Diagnostics with “Shared Device” ...................................................... 18

4References ....................................................................................................... 20

5History............................................................................................................... 20

1 Task and Solution

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1 Task and Solution

1.1 Task description

Description

For bigger or widely dispersed plants, multiple IO controllers are frequently used.

Every peripheral module of an IO device is assigned to a particular IO controller. If

sensors spatially close to one another must send data to different IO controllers,

multiple IO devices are required.

In this configuration description, an IO device shall be assigned to multiple IO

controllers.

Requirements

The following requirements have to be considered:

Reduction of the required network and system components

Sustained reduction of engineering costs and commissioning time

Easy communication between multiple IO controllers and an IO device.

1.2 Possible solutions

Description

The function “Shared Device” allows splitting up the modules of an IO device

between different IO controllers. This distribution allows flexible automation

concepts. You have the possibility, for example, to summarize peripheral modules

spatially close to one another into one IO device.

Diagrammatic representation

The following figure schematically shows the function “Shared Device”:

Figure 1-1

Controller

Device

Module

PROFINET

Logical Assignment

Shared Device allows a shared use of IO devices via multiple IO controllers without

additional CPU-CPU communication.

1 Task and Solution

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Advantages

The solution presented here offers you the following advantages:

Lower costs through the reduction of additional IO devices and modules.

Real time capture in several CPUs.

Lower space requirements through the reduction of additional IO devices and

modules.

Lower communications burden through the suspension of CPU-CPU

communication.

No additional programming work for CPU-CPU communication.

Prerequisite

The following prerequisites must be met in order to use the “Shared Device”

function:

STEP 7 V12 SP 1 or higher

CPU as of FW 1.1 or higher as IO controller

IO device supports the “Shared Device” function

Note

IO controllers that use the “Shared Device” function, are created in different

projects.

In every project, you must ensure that the “Shared Device” is configured the

same at every station.

Characteristics with I-Device

If you use “I-Device” and the “Shared Device” function in parallel, please bear the

following conditions in mind:

A S7-1500-CPU configured as I-Device supports the “Shared Device” function

from firmware V1.5 or higher. The I-Device needs to be integrated into the IO

controller’s IO system via a GSD import.

A S7-300-CPU or a S7-400-CPU configured as I-Device supports the “Shared

Device” function. You need to export the PROFINET-GSD file for the I-Device

from STEP 7 (from V5.5 or higher) and then import it in STEP 7 (TIA Portal).

A ET 200SP-CPU configured as I-Device supports the “Shared Device”

function from firmware V1.6 or higher. The I-Device needs to be integrated into

the IO controller’s IO system via a GSD import.

2 Fundamentals on “Shared Device”

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2 Fundamentals on “Shared Device”

Explanation of terms

An IO device whose modules are used by different IO controllers is referred to as

“Shared Device”.

The access to the modules of the “Shared Device” is split up between the different

IO controllers. Every module of the “Shared Device” is exclusively assigned to a

particular IO controller.

Functionality “Shared Device”

The function “Shared Device” allows splitting up the modules of an IO device

between different IO controllers. Thereby, several IO controllers can access the

same IO device without CPU-CPU communication. You have the possibility, for

example, to summarize peripheral modules spatially close to one another into one

IO device.

Note

The “Shared Device” allows you to build up an IO device from F- and default

modules and assign each module according to the F-CPU or default CPU.

Thus, the F-CPU can control a safe F-Power module for a failsafe F-shutdown

and a robot can use the default inputs/outputs in the same station.

Access of IO controllers to “Shared Device”

In the Engineering Tool via the “Shared Device” parameter of the interface module,

it can be determined to which modules the IO controller has access to:

If the local IO controller has access to the configured module, select the IO

controller’s name from the list.

If not the local IO controller but the IO controller from another project shall have

access to the configured module, select the entry “---”. If every module in just

one project is assigned to one IO controller, then access-wise, the

configuration is consistent.

If an IO controller does not have access to a module (entry “--”), the following

consequences apply:

A data exchange with the module is not possible.

Alarms and diagnostics cannot be received, meaning that in the online view,

the diagnostic status will not be displayed.

Configuring the module is not possible.

Setting the real-time properties

STEP 7 calculates the communications burden and the resulting update times. In

order to allow a calculation for “Shared Device” configurations, you need to enter

the number of project-external IO controllers into the project where the PROFINET

interface of the “Shared Device” is assigned to the IO controller. The maximum

possible number of IO controllers for the “Shared Device” is device-dependent.

This number is stored in the GSD file of the “Shared Device”. If the IO controller is

a CPU, you can set a very short send clock. The send clock can be shorter than

the shortest sending rate supported by the “Shared Device”. In this case, the

“Shared Device” will be operated by the IO controller with a send clock that it

supports (send clock adaption).

2 Fundamentals on “Shared Device”

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Example:

A CPU supports send clocks of 0.25 ms or higher. A configured IO device also

supports send clocks of 0.25 ms or higher, another supports send clocks of 1 ms or

higher. In this case, you have the possibility to set a short send clock of 0.25 ms for

the CPU. The CPU operates the “slow” IO device with a send clock of 1 ms, for

example.

Rules for the configuration

For the use of the “Shared Device” function, the following rules apply:

IO controllers that use the “Shared Device”, are created in different projects. In

every project, you must ensure that the “Shared Device” is configured the

same at every station. Only one IO controller at a time may have access to a

module. Inconsistencies within the configuration lead to a failure of the “Shared

Device”.

I/O addresses of a module are editable only when it is assigned to the IO

controller in the same project.

The “Shared Device” must have the same IP parameters and the same device

name in every project.

The send clock must be the same for all IO controllers that have access to the

“Shared Device”.

The S7 subnet ID of the subnet to which the “Shared Device” is connected

must be the same in all projects.

The following functions are enabled only when the PROFINET interface of the

“Shared Device” is assigned to the local IO controller:

–IRT operation

–Prioritized initialization

–Configuring the port properties

Boundary conditions

Because a shared device configuration is distributed over several projects, the

following boundary conditions apply:

In the address overview of every IO controller that has access to a “Shared

Device”, the addresses of modules that are not assigned to this IO controller

are missing.

During the consistency check, the unassigned modules are not included into

the quantity structure calculation for the “Shared Device”. Therefore, you must

ensure that the maximum number of modules or the maximum number of cyclic

IO data for the “Shared Device” is not exceeded. Information on the maximum

quantity structures can be found in the documentation of the devices used.

Configuration errors like assigning a module to several IO controllers will not

be recognized by STEP 7.

CPUs that are loaded with a “Shared Device” configuration are unable to

detect that the IO device is a “Shared Device”. Modules that are assigned to

other IO controllers and therefore other CPUs, are missing in the loaded

configuration. Therefore, these modules are neither displayed in the CPU web

server, nor in the CPU display.

3 Configuration

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3 Configuration

3.1 Infrastructure information

Required components

For the use of the “Shared Device” function, the following components are

required:

A CPU 1516-3 PN/DP (Project 1)

A CPU 1511-1 PN (Project 2)

Two SIMATIC MEMORY CARDs

AN ET 200SP station as IO device with “Shared Device” function with the IM

155-6PN ST interface module and any modules (DI, DO, AI, AO, ...)

A 24V power supply with cable connector and terminal block plug (the modules

can also be operated with a shared power supply)

DIN rail with mounting accessories for the S7-1500

A PG/PC with the configuration tool “STEP 7 V13 SP1” installed

Software package

Install STEP 7 V13 SP1 on your PC/PG.

Setting up the infrastructure

Connect all the components involved in this solution via the integrated PROFINET

interface.

Figure SharedDeviceKonfig-109741600

P1R

P2R

PROFINET

S7-1516-3 PN/DP S7-1511-1 PN

ET 200SP with IM 155-6PN ST

24 V

3 Configuration

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3.2 Configuring a “Shared Device”

The following describes how a decentralized peripheral device is configured as

“Shared Device” with STEP 7 from version V13 SP1 or higher.

The description is limited to two IO controllers from the S7-1500 family sharing a

“Shared Device”

Two projects are created (Shared-Device-1 and Shared-Device-2), each with one

IO controller (“PLC_1” and “PLC_2”). You need to create the “Shared Device” in

both projects, although physically speaking, it is one and the same IO device.

Note

Make sure that the IO device is configured the same in all projects. If you make

changes: Make the changes in every project in the “Shared Device”.

3.2.1 Configuration of project 1

Preparation

Open the TIA Portal configuration software and create a new project.

Implementing the devices

Via the project navigation, insert a S7-1500 CPU (here CPU 1516-3 PN/DP). It gets

the name “PLC_1”.

In the “Devices & networks” overview, add a PROFINET interface module here IM

155-6 PN ST) and equip the interface module with the desired modules (here 2 DI

modules and 2 DO modules) and a server module.

Networking the devices

To set up an automation system, the individual hardware components must be

configured, parameterized and connected to each other. Use the device and

network view to do this.

Proceed as follows:

1. Select CPU 1516-3 PN/DP in the project tree and open its folder.

2. Open the device view of the CPU by double clicking “Device configuration”.

3. In the graphical view, select the CPU interface to be networked. The properties

of the selected interface are displayed in the inspector window.

3 Configuration

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4. Select the parameter group “Ethernet addresses” and, under “Interface

networked with”, click “Add new subnet”.

Figure 3-1

Result

The interface is now connected to a new subnet of the suitable subnet type. When

this is done, the address parameters of the interface are set consistently

automatically.

Then, add the interface module (here IM 155-6 PN ST) to the newly created

network.

Proceed as follows:

1. Open “Devices & Networks” in the overview.

2. Click on “Not assigned” in the interface module and select the IO controller

(“PLC_1”) to which this IO device is assigned to.

Figure 3-2

Result

The interface and the selected subnet are now connected. When this is done, the

address parameters of the interface are set consistently automatically.

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