Siemens AOP User manual

AOP Operating Instructions – Issue 07/05

6SE6400-5AP00-0BB0

ADVANCED OPERATOR PANEL (AOP)

Operating Instructions Issue 07/05

English

Contents

1 Warnings and Notes 3

1.1 Special Key Functions 4

2 Applications Examples 4

2.1 Single drive control using the AOP 4

2.2 Network Setup (RS 485 With Panel Mounting Kit) 5

2.3 Parameter Upread 7

2.4 Parameter Download 9

2.5 AOP Parameters 10

2.6 Slave Mode and operation with DriveMonitor 10

2.7 MM3 Upread 11

2.8 Timer Operation 11

3 AOP Start-Up 15

3.1 Power On and Initialization 15

3.2 Language Selection 15

3.3 Start Help 16

3.4 Normal Operation Screen 16

3.5 Main Menu (Local Mode) 17

3.6 Wait Request 18

4 Operate Menu 19

4.1 Operating in Local Mode 19

4.2 Operating in Master Mode 20

5 Selecting the Operating Mode 21

5.1 Local Mode 22

5.2 Master Mode 22

5.3 Internal Mode 22

5.4 Slave Mode 22

5.5 PC Mode 22

6 Parameter Access 22

6.1 Standard Level Parameters 22

6.2 Use of Function Key 24

6.3 Expert Level Parameters 24

6.4 AOP Stored Parameter Sets 25

6.5 Engineering 26

7 AOP Set-up & Configuration 26

7.1 Setup Menu 26

8 Fault Indication 32

8.1 Fault Screen 32

8.2 Warning Screen 32

8.3 Multiple Faults 33

8.4 Multiple Warnings 33

8.5 Simultaneous Faults and Warnings 33

8.6 Inverter Fault Codes 33

8.7 Inverter Warning Codes 33

8.8 Inverter Fault/Warning record P0947 33

2 AOP Operating Instructions – Issue 07/05

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AOP Menu Structure

The diagram below gives an overview of the menu structure of the AOP.

Introduction

The Advanced Operator Panel (AOP) has been designed to enhance the

interface and communications capability of the MICROMASTER 4th generation

frequency inverters.

For details on the operation of the AOP see the following Sections:

Section 2 - Application Examples

Section 3, 4 & 5 - AOP First Start-up and Mode Selection

Section 6 - Parameter Access and Controlling the inverter with the

AOP

Section 7 - AOP Set-up and Configuration

Section 8 - Fault Indication

AOP Operating Instructions – Issue 07/05

6SE6400-5AP00-0BB0

1 Warnings and Notes

Warnings

¾The AOP will not START or STOP an attached inverter until it has

been set as the command source. (P0700 = 4 or 5)

¾If the AOP has been set as the I/O control (P0700= 4 or 5); to

prevent unexpected drive operation, the USS timeout parameter

(P2014) should be set to 5000. (The removal of the AOP from the

inverter in this mode will then cause a trip in 5 seconds).

¾The AOP can be fitted to and removed from the inverter whilst

power is applied.

¾The AOP will set the USS PZD (P2012) length to 4 when

connected to an inverter.

¾The AOP uses the USS PZD status word to monitor and control

connected inverters. Parameter P2016 and P2019 should not be

changed from their default values when an AOP is used either as

the master or as a cloning device and the command source is

USS, as unexpected behavior may occur.

¾When the inverter has been set so that AOP has control (P700 = 4

or 5) the drive control buttons Start, Stop, Jog and Reverse can

control the drive at all times.

Notes

¾Parameter edit – Bit field indicator — When editing a bit field

type parameter the AOP increments the displayed value as a

binary number. For a full description of the binary values please

see the inverter user guide.

¾Inhibit — When the AOP displays ‘Inhibit’ this indicates that the

inverter is in an inhibit mode of operation as reported on the USS

message. This will be cleared when the drive has had a valid

start/stop command from the AOP. On First power-up send an

OFF1 command to the inverter before trying to run the inverter;

this must also be done when the inverter is under Automatic Timer

Control.

¾Memory Limitation

The AOP supports five European Languages; English, German,

French, Spanish and Italian. Due to internal memory limitations

the user should delete one of these languages in order to

upread the specified ten parameter sets that can be held on

the AOP.

¾To Delete a Language

Select “Language” from the top level menu, highlight the language

you want to delete then press “Fn” and “↑”. Please note that

once a Language has been deleted it cannot be restored.

¾Support of drive inverters MICROMASTER 420 and 440

This AOP (6SE6400-0AP00-0AA1) supports all versions of

MICROMASTER 420 and 440 inverters holding parameter

information for the newest version of drive available at the time of

AOP manufacture. However for parameters that are present on

newer versions but not present on the older versions of firmware

the AOP will display “not accessible”

4 AOP Operating Instructions – Issue 07/05

6SE6400-5AP00-0BB0

1.1 Special Key Functions

Function Keypad Strokes

Main Menu and simultaneously, at any time, will display

the main menu.

Help and simultaneously, at any time will display the

relevant help screens.

Delete

Parameter

Set and when uploading a parameter set is used to

delete a stored parameter set.

Software

Version and when viewing a stored parameter set to

see the software version.

Top Level

Menu and to go to top level menu

Is used throughout the manual to indicate a keypad special function.

2 Applications Examples

2.1 Single drive control using the AOP

To configure a single inverter with the AOP as the control source, the following

procedure should be performed to change the required parameters.

1. Fit the AOP to the inverter.

2. Using and select the required Language for the display.

3. Press to confirm the language selection.

4. Press to bypass the Start Help.

5. Using and select Parameters.

6. Press to confirm selection.

7. Select All Parameters.

8. Press to confirm selection.

9. Using and select P0010

10. Press to edit the parameter value.

11. Set P0010 access level to 1

12. Press to confirm selection.

13. Using and select P0700.

AOP Operating Instructions – Issue 07/05

6SE6400-5AP00-0BB0

14. Press to edit the parameter value.

15. Set P0700 = 4 (AOP).

16. Press to confirm selection.

17. Using and select P1000.

18. Set P1000 = 1 (MOP Setpoint).

19. Using and select P0010

20. Press to edit the parameter value.

21. Set P0010 access level to 0

22. Press to confirm selection.

23. Press to return to r0000.

24. Press to display the standard screen.

25. Press to start the inverter/motor.

26. Using the output will increase

27. Using the output will decrease

28. Press to stop the inverter/motor.

Note

¾If the AOP is to be used as the normal control means for the

inverter it is recommended that the user Set P2014.1 = 5000. To

do this first set P0003 = 3. This setting will cause the drive to trip if

communication with the control source, the AOP, is lost.

¾If you have problems connecting to the inverters – set the Auto

Baud to OFF and the default baud rate to the same as the

inverter. See Section 2.5 on page 10.

2.2 Network Setup (RS 485 With Panel Mounting Kit)

There are two main modes of operation for the AOP when connected to a

network of Micromaster 4th generation drive. These modes are both under the

Master mode of operation on the AOP allowing a single drive to be accessed on

the network with full control/parameter access or selecting B or broadcast mode

all drives on the network can be set to start/stop at the same time.

The AOP has the capability to control up to 31 inverters connected as a network.

A unique two-digit number identifies each inverter.

To set-up a network of inverters under the control of an AOP, the following

procedure should be performed:

6 AOP Operating Instructions – Issue 07/05

6SE6400-5AP00-0BB0

1. Connect the RS485 using the Standard Panel Mounting Kit (PMK).

Notes

¾Panel Mounting Kit

1. The correct wiring for the PMK and inverter is as follows:

PIN3 = +24 V

PIN4 = 0 V

PIN 1 & 2 = 485 Comms

On 420 PIN1 ⇒ PIN14 (420) PIN29 (440)

PIN2 ⇒ PIN15 (420) PIN30 (440)

2. The use of twisted twin cable or shielded cable is preferred.

3. The inverter at the end of the network should have a 120Ω

terminating resistor across the RS485 pins.

4. A common earth plane should be used for all inverters and the

PMK.

¾For the early issue of the PMK Switch 1 of the DIP switch on

board must be UP or ON for correct communication.

1. Configure the inverter for network use.

2. Each drive should be assigned a unique RS485 USS address in the

range of 0 to 30.

To do this set P003 = 2 and using P2011 assign a unique address to

each inverter

3. Set the control over the USS on the communications port.

Follow the process as in 2.1 above, in step 15 set P0700 = 5 (USS

on Com link)

4. With the drives powered-up on the network, connect and power-up

the AOP on the PMK.

5. At start-up of the AOP select MASTER mode.

6. Select Operate.

7. The AOP will now show all inverters on the network.

8. Select either a single inverter or broadcast mode of operation.

9. Press to start the inverter/motor.

10. Press to stop the inverter/motor.

Note

¾If the AOP is to be used as the normal control means for the

inverter it is recommended that the user Set P2014.0 = 5000. To

do this first set P0003 = 3. This setting will cause the drive to trip if

communication with the control source, the AOP, is lost.

Press the and keys at the same time to go to the top-level

menu.

AOP Operating Instructions – Issue 07/05

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2.2.1 Network control – selecting Inverters

From the top-level menu select operate: Attached network of drives are then

checked and for each connected drive an ‘O’ should appear.

If there is a fault on a connected drive ’F’ should appear- use and to

select the drive and clear the fault.

2.2.2 Network control – Broadcast Mode

From the top-level menu select operate: Attached network of drives are then

checked and for each connected drive an ‘O’ should appear.

Select ‘B’ and press to enter Broadcast mode of operation, at any time

will leave this mode.

2.2.3 Network control – PC Mode

The AOP may be configured as an RS232 to RS485 converter. This will allow a

PC running software such as DriveMonitor to connect to a network of drives, as

described above.

To enter this mode select PC from the Mode menu followed by the desired baud

rate of operation. The PC should be connected to the PMK using a Null Modem

lead, as described in the PMK brochure.

2.3 Parameter Upread

Important Notes

¾Support of drive inverters MICROMASTER 440.

The AOP will normally only upload and download parameters up to

and including level 3. When copying parameter sets between

inverters the user must again complete the quick commissioning and

the motor identification for the inverter to modify internal parameters

(level 4). This is important for sensor less vector control. To do this

set P1910 = 3.

Alternatively the commissioning PC software "STARTER" may be

used to perform upread/download completely in order to clone a

MICROMASTER 440.

¾Memory Limitation

The delivered AOP supports five European Languages of English,

German, French, Spanish and Italian. Due to internal memory

limitations the user should delete one of these languages in

order to upread the specified ten parameter sets that can be held

on the AOP.

¾To Delete a Language

To do this Select “Language” from the top level menu, highlight the

language you want to delete then press “Fn” and “↑”. Please note

that once a Language has been removed it cannot be restored.

The upread facility allows a user to read the parameter set from an inverter to

the AOP and store the parameter set within the AOP’s internal memory. The

AOP can read from a single inverter in local mode or from one specified inverter

on a network of inverters in master mode.

The AOP can upread up to 10 parameter sets from the connected inverters, the

number of sets will depend on the type of inverters that are connected to the

AOP. For more details on available memory see P8562 in the relevant

parameter list or Section 2.5 on page 10 of this manual. It should be noted that

the timer settings also use AOP memory.

8 AOP Operating Instructions – Issue 07/05

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To upread a parameter set from an inverter to the AOP the following procedure

must be performed:

1. From the Main Menu scroll through the list of options using the

and keys until ‘UPREAD’ is highlighted.

2. Press the key to confirm the selected option.

The user is then presented with the Upread menu.

3. Press the key to confirm or to cancel the process.

In Master mode the user would have to select a specific inverter from the

networked inverters.

4. Using the and keys scroll through the parameter sets and

select the desired parameter set into which the information will be

written.

If the selected parameter set already contains a parameter set the user will be

given the option to clear the existing parameter set.

Pressing the and keys simultaneously when uploading will

delete the existing parameter set. When viewing stored parameter sets

this same key combination will display the software version number of

the uploaded parameter set.

The user will be presented with a confirmation screen.

5. Press the key to confirm or to cancel the process.

The user will be presented with a ‘wait’ screen while communications with the

specified inverter is established.

Once communications have been successfully established and the upread is

proceeding, the user is presented with a further ‘wait’ screen.

AOP Operating Instructions – Issue 07/05

6SE6400-5AP00-0BB0

On completion of the upread process the user will be returned to the Main Menu.

2.4 Parameter Download

The download facility allows a user to write a parameter set to an inverter

connected in local mode and to a single specified inverter on a network of

inverters in master mode.

In master mode a specific inverter must be designated as the recipient inverter.

The download cannot be accomplished across all connected inverters

simultaneously.

1. From the Main Menu scroll through the list of options using the

and keys until ‘DOWNLOAD’ is highlighted.

2. Press the key to confirm the selected option.

The user is then presented with the download menu.

3. Press the key to confirm or to cancel the process.

In Master mode the user would have to select a specific inverter from the

networked inverters.

4. Using the and keys scroll through the parameter sets of the

AOP, from which the information is to be written.

The user will be presented with a confirmation screen.

5. Press the key to confirm or to cancel the process.

The user will be presented with a ‘wait’ screen while communications with the

specified inverter is established.

Once communications have been successfully established and the download is

proceeding, the user is presented with a further ‘wait’ screen.

On completion of the download process the user will be returned to the Main

Menu.

10 AOP Operating Instructions – Issue 07/05

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Note

¾Should the AOP download fail the user should:

1. Parameter reset the Inverter (P0010 = 30, P0970 = 1).

2. Power cycle the Inverter.

3. Repeat the download.

2.5 AOP Parameters

To access the Advanced Operator Panel’s internal parameter set, the following

procedure must be performed:

1. Set mode to ‘Internal’ as described in Section 5 on page 21.

2. Select ‘Parameters’ as described in Section 6 on page 22.

3. Select the AOP Parameter Set.

4. View ‘All’ parameters.

5. Set P0003 = 3.

The AOP internal parameters that display useful information are as follows:

P0964 Software Version Information

P8552 Base slave address

P8553 Default baud rate

P8564 Enable Autobaud

P8560 Battery level

P8561 Enable Backlight

P8562 Free Memory

P8563 Enable Text Scrolling

P8564 RS232 Error count

P8565 RS485 Error count

P8566 Null USS Responses

P8567 USS Timeouts

2.6 Slave Mode and operation with DriveMonitor

The AOP may be connected to a PC running DriveMonitor.

Note

¾The default baud rate for this mode of operation is 9600 bps, and

the PZD length should be set to 4.

The following procedure should be used:

1. Upread parameter sets from inverters as required.

2. For each uploaded set the storage location and drive type.

3. Run DriveMonitor on the PC.

4. Select Drive type, Software version and Network address.

Note

¾Storage location 0 is network address 0 etc.

5. Select on-line for the parameter set

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