Siemens SIROTEC Technical manual

Planning Guide 03/2004 Edition

EMC Installation Guideline

SINUMERIK, SIROTEC, SIMODRIVE

SIMOTION, SINAMICS S120

Introduction 1

EMC Basic Rules 2

Interference Spreading 3

Equipotential Bonding 4

Control Cabinet

Structure

Wiring and Shielding 6

Filtration 7

Troubleshooting and

Fault Elimination

Electrostatically

Sensitive Assemblies

(ESA)

EMC Law and CE

Mark

Health Protection 11

Index I

EMC Installation Guideline

Planning Guide

Valid for

SINUMERIK

SIROTEC

SIMODRIVE

SIMOTION

SINAMICS S120

03.2004 Edition

Identification of the documentation

This book is part of the documentation on CD-ROM (DOCONCD)

Edition Order No. Remarks

03.04 6FC5298-7CA00-0BG0 C

Trademarks

SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are registered

trademarks of Siemens AG. IBM® is a registered trademark of International Business Corporation. MS-DOS® and

WINDOWSTM are registered trademarks of Microsoft Corporation. Other product names used in this

documentation may be trademarks which, if used by third parties, could infringe the rights of their owners.

Printing histor

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" columns.

Status code in the "Remarks" column:

A .... New documentation.

B .... Unrevised reprint with new order no.

C .... Revised edition with new status.

Edition Order No. Remarks

12.98 6FC5297-0AD30-0BP0 A

06.99 6FC5297-0AD30-0BP1 C

03.04 6FC5297-0AD30-0BP2 C

Further information is available on the Internet under:

http://www.siemens.com/motioncontrol

This publicatio was produced with WinWord V 8.0 and Designer V 7.0

and the DocuTool AutWinDoc.

The reproduction, transmission, or use of this document or its contents

is not permitted without express written authority. Offenders will be

liable for damages. All rights, including those created by patent grant or

registration or a utility model or design, are reserved.

We have checked that the contents of this document corresponds to

the hardware and software described. Nonetheless, differences might

exist and therefore we cannot guarantee that they are completely

identical. The information contained in this documentation is, however,

reviewed regularly and any necessary changes will be included in the

next edition. We welcome suggestions for improvement.

Subject to change without prior notice

Order No. 6FC5297-0AD30-0BP2

Printed in Germany

Siemens Aktiengesellschaft

EMC Installation Guideline – Planning Guide (EMV) – 03.2004 Edition v

Preface

What does EMC mean

EMC is the abbreviation for electromagnetic compatibility. Electromagnetic

compatibility is defined as the characteristic of a piece of electrical equipment to

function satisfactory in a predetermined electromagnetic environment without

influencing this environment unduly.

Who is this manual for

· Project managers creating NC and drive system configurations.

· Installers routing the connection lines.

· Service engineers involved in troubleshooting and fault elimination.

Machine manufacturers

The notes indicated in Chapters 2, 4, 5, 6, 7, 9, 10, 11 are primarily directed

towards machine manufacturers, who can influence or change the functional

behaviour of the complete system by means of the described measures.

Subject matter of this manual

You receive the following information in this Guideline:

· Why are EMC guidelines necessary?

· Which interference sizes have an effect on the control from outside

(interference sink)?

· How can EMC malfunctions be prevented?

· Which practical application examples are available for a trouble-free system

structure?

· What must be considered when handling electrostatically sensitive

assemblies?

· How can a malfunction caused by a deficient EMC be eliminated?

Objectives

These guidelines are not, and do not aim to be, a textbook for EMC. The purpose

of these guidelines is to provide the practical person with instructions for securing

the EMC.

Compliance with these EMC guidelines are necessary to

a) achieve a minimum noise immunity of the accessories in such a way that they

function perfectly in a harsh industrial environment and

b) to not have an undue impact on the environment in terms of radio interference.

Preface

vi EMC Installation Guideline – Planning Guide (EMV) – 03.2004 Edition

These guidelines also describe the necessary measures according to the

European Union (EU) directives for compliance with the EMC law or the EMC

guidelines.

In installation locations with extremely high interference levels, malfunctions can be

caused despite compliance with these EMC Guidelines, although it is very unlikely.

What prior knowledge is required?

Apart from these EMC Guidelines, international and country-specific safety

regulations continue to apply.

Good knowledge of the relevant standards and EU regulations is necessary, so

that the safety concerns are not impaired when implementing these EMC

Guidelines. The implementation of these EMC Guidelines must be performed by

qualified personnel.

Qualified personnel

All persons who are entrusted with the installation, assembly, commissioning and

operation of the product and who possess the necessary qualifications are to be

considered to be qualified personnel.

The authorization to connect circuits and devices in accordance with the approved

standards of electrical engineering, to bring them into operation and to remove

them from operation applies as a particular qualification.

Hotline

If you have any questions, please get in touch via our hotline:

A&D Technical Support Phone.: ++49-(0)180-5050-222

Fax: ++49-(0)180-5050-223

Email: adsupport@siemens.com

If you have any questions about the documentation (suggestions, corrections, etc.),

please send a fax or e-mail to:

Fax: ++49-(0)9131-98-2176

Email: motioncontrol.docu@erlf.siemens.de

Fax form: See the reply form at the end of the document.

Internet addresses

Motion Control Systems: http://www.siemens.com/motioncontrol

Finding your way around

To assist you in your orientation, you have a table of contents and an index.

Preface

EMC Installation Guideline – Planning Guide (EMV) – 03.2004 Edition vii

Safety and warning concept

The following safety and warning information is used in this document.

Explanation of symbols used:

Danger

Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury or in substantial property damage.

Warning

Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury or in substantial property damage.

Caution

This symbol (with a warning triangle) indicates that minor injury or damage to

property may result if proper precautions are not taken.

Caution

Used without safety alert symbol indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

Notice

Used without the safety alert symbol indicates a potential situation which, if not

avoided, may result in an undesirable result or state.

Preface

viii EMC Installation Guideline – Planning Guide (EMV) – 03.2004 Edition

Other information

! Important

Important indicates an important or especially relevant item of information.

Note

Note refers to an important item of information about the product, handling of

the product or part of the documentation which is particularly relevant in the

current context.

Machine manufacturer

This symbol appears in this documentation whenever the machine manufacturer

can influence or modify the described functional behavior. Please observe

the information provided by the machine manufacturer!

EMC Installation Guideline – Planning Guide (EMV) – 03.2004 Edition ix

Contents

1 Introduction ..................................................................................... 1-11

2 EMC Basic Rules............................................................................. 2-13

3 Interference Spreading................................................................... 3-15

3.1 Interference sources ..................................................................... 3-16

3.2 Interference sinks.......................................................................... 3-16

3.3 Coupling paths .............................................................................. 3-17

4 Equipotential Bonding.................................................................... 4-19

4.1 Equipotential bonding in built-in cabinets...................................... 4-20

4.2 Equipotential bonding of external components ............................. 4-22

4.3 Examples of equipotential bonding ............................................... 4-25

5 Control Cabinet Structure .............................................................. 5-29

5.1 Design and assembly of the cabinet ............................................. 5-29

5.1.1 Earthing of control cabinet components .................................... 5-29

5.1.2 Breakdowns in the control cabinet wall...................................... 5-29

5.2 Assembly of the components in the control cabinet...................... 5-31

5.3 Wiring, shielding and earthing....................................................... 5-33

6 Wiring and Shielding ...................................................................... 6-35

6.1 Cable running................................................................................ 6-35

6.2 Shielding ....................................................................................... 6-37

6.2.1 Introduction ................................................................................ 6-37

6.2.2 Basic rules for the shield connection of simple shielded lines... 6-38

6.2.3 Shielding measures with power lines......................................... 6-40

6.2.4 Further conduction of the line shield at the interruption point .... 6-41

6.2.5 Example of shield connections .................................................. 6-42

7 Filtration........................................................................................... 7-45

7.1 Interference suppression of inductors........................................... 7-45

7.2 Filter .............................................................................................. 7-46

8 Troubleshooting and Fault Elimination ........................................ 8-49

8.1 Troubleshooting ............................................................................ 8-49

8.2 Fault clearance.............................................................................. 8-49

Contents

xEMC Installation Guideline – Planning Guide (EMV) – 03.2004 Edition

9 Electrostatically Sensitive Assemblies (ESA) .............................. 9-51

9.1 What does ESD mean? ................................................................ 9-51

9.2 Electrostatic charging of objects and people ................................ 9-52

9.3 Packing and dispatch of electrostatically sensitive assemblies .... 9-52

9.4 Basic protective measures against static electricity discharges ... 9-53

10 EMC Law and CE Mark ................................................................. 10-55

10.1 Notes on the EMC rule................................................................ 10-55

10.2 Notes for machine manufacturers............................................... 10-56

10.3 CE mark/EU declaration of conformity........................................ 10-56

11 Health Protection .......................................................................... 11-59

I Index.................................................................................................. I-61

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