Siemens SIMATIC FM 456-2 Assembly Instructions

Important Notes, Contents

User Information

Product Overview 1

Installation and Startup 2

Replacing Modules 3

Reference Information

FM 456-2 Functions and

Technical Data 4

Ordering Information 5

Appendices

Bibliography A

Rules for Handling

Electrostatically Sensitive

Devices (ESD) B

Index

05/99

Edition 01

FM 456-2 Application Function

Module

Installation, Hardware, and

Startup

Manual

This manual has the order number:

6ES7 456-2AA00-8BA0

SIMATIC

Chapter

Index-2 FM456-2 ApplicationFunctionModule Installation,Hardware,andStartup

05/99

!Danger

indicatesthat death, severepersonalinjuryor substantial property damage will result if proper precau-

tions are not taken.

!Warning

indicates thatdeath,severe personalinjury orsubstantial propertydamage can result if proper precau-

tions are not taken.

!Caution

indicatesthat minor personal injury orproperty damage can result ifproper precautions are not taken.

Note

drawsyourattentiontoparticularlyimportantinformationontheproduct,handling the product, or to a

particularpartofthedocumentation.

Qualified Personnel

Only qualifiedpersonnel should be allowed to install and work on this equipment. Qualified persons are

defined as persons who are authorized to commission, to ground, and to tag circuits, equipment, and sys-

temsin accordance with established safety practices and standards.

Correct Usage

Note the following:

!Warning

This device and its components may only be used for the applications described in the catalog or the

technicaldescriptions,andonlyinconnectionwithdevicesorcomponentsfromothermanufacturers

whichhave been approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and installed cor-

rectly,andoperatedandmaintainedasrecommended.

Trademarks SIMATICR, SIMATIC HMIRand SIMATIC NETRare registered trademarks of SIEMENS AG.

Some ofother designationsused inthese documents arealso registeredtrademarks; theowner’s rights

may be violated if they are used by third parties for their own purposes.

Safety Guidelines

This manual contains notices which you should observe to ensure your own personal safety, as well as to

protecttheproductandconnectedequipment.Thesenoticesarehighlightedinthemanualbyawarning

triangle and are marked as follows according to the level of danger:

We have checked the contents of this manual for agreement with the hard-

wareandsoftwaredescribed.Since deviationscannotbeprecludedentirely,

we cannot guarantee full agreement. However, the data in this manual are

reviewed regularly and any necessary corrections included in subsequent

editions.Suggestions for improvement are welcomed.

The reproduction, transmission or use of thisdocument or its contents is not

permitted without express written authority. Offenders will be liable for

damages.Allrights,includingrightscreated by patent grantorregistrationof

a utility model or design, are reserved.

Siemens AG

Bereich Automatisierungs- und Antriebstechnik

GeschaeftsgebietIndustrie-Automatisierungssysteme

Postfach 4848, D- 90327 Nuernberg ESiemensAG 1998

Technical data subject to change.

SiemensAktiengesellschaft 6ES7456-2AA00-8BA0

iii

FM456-2 ApplicationFunctionModule Installation,Hardware,andStartup

C79000-G7076-C458-01

Important Notes

Purpose of the Manual

The information in this manual will enable you to:

Design a configuration from the M7-400 range and build it into an S7/M7-400

programmable logic control system.

Look up operating instructions, functional descriptions and technical data for

specific modules.

Audience

The manual is intended for the following readers:

Users who plan and design the scope of a programmable logic controller.

Users who require detailed technical data.

Service and maintenance engineers who have to install and maintain

programmable logic controllers.

Scope of This Manual

The manual applies to the following M7-400 modules:

Product Order Number From Release

FM 456-2 6ES7 456-2AA00-0AB0 1

FM 456-2 with MS-DOS 6ES7 456-2AA00-0AB1 1

This manual contains descriptions of all the modules that are valid at the time of

issue of this manual. We reserve the right in the case of new modules and new

releases of modules to provide product information sheets containing up-to-date

information about those modules.

Note

The structure of an S7-/M7-400 system is described in

manual /1/

. Familiarity with

the content and requirements of

manual /1/

is a prerequisite for integrating M7-400

application function modules into a S7/M7-400 system.

Important Notes

iv FM456-2 ApplicationFunctionModule Installation,Hardware,andStartup

C79000-G7076-C458-01

What is New in the FM 456-2?

In comparison to the FM 456-4, the preceding product, the FM 456, shows the

following alterations:

Feature FM 456-4 (old) FM 456-2 (new)

Processor 80486DX, 75 MHz Pentium, 120 MHz

SRAM, buffered 64 Kbytes 256 Kbytes

Reading and

writing of records only SD0 and SD1 system records all system and user records

Main memory suitable for expansion with 16 MB RAM 16 MB RAM installed

Operating system M7-SYS up to V2.0 inclusive

M7-SYS RT up to V4.0 inclusive

M7-SYS RT from V5.0

Width 25 mm (1”) 50 mm (2”)

OSD

(Flash EPROM) yes no

Approvals

The following approvals have been granted for the S7-400/M7-400:

UL recognition mark

Underwriters Laboratories (UL) to

standard UL 508, report E 85972

CSA certification mark

Canadian Standard Association (CSA) to

standard C 22.2 No. 142, report LR 63533

FM approval

according to Factory Mutual Approval Standard

Class Number 3611, Class I, Division 2, Group A, B, C, D.

For further information, please refer to Chapter 1 of the

reference manual /1/

CE Marking

This product complies with the requirements of the EU directives which are listed

in Chapter 1 of

reference manual /1/

Important Notes

FM456-2 ApplicationFunctionModule Installation,Hardware,andStartup

C79000-G7076-C458-01

Area of Use

The following areas of use apply to the S7-400/M7-400 systems in accordance

with this CE mark:

Area of use Requirements for

Interference emission Interference resistance

Industry EN 50081-2: 1993 EN 50082-2: 1995

Observe the Installation Guidelines

The installation guidelines and safety notes given in the manual

S7-400, M7-400

Programmable Controllers

must be observed when commissioning and operating

the S7-400/M7-400 systems.

How to Use This Manual

This manual provides the information you need to install M7-400 application

function modules in an S7/M7-400 controller.

Product Overview

Chapter1 provides an overview of the M7-400 function modules.

Configuring, Addressing

You will find the information you need for this in

manual /1/

Installation and Startup

Chapter 2 shows you how to install the M7-400 application function modules and

prepare them for startup.

Replacing Modules

Chapter 3 describes how to replace M7-400 application function modules.

Functions, Technical Data

Chapter 4 provides a detailed description of the FM 456-2 application function

module. You will also find the technical data in this section.

Ordering Information

Chapter 5 contains ordering information for M7-400 components as well as

I/O modules and accessories not described in this manual.

Bibliography

Appendix A contains references to further literature that may be helpful in certain

cases.

Index

At the end of the manual is a comprehensive index to give you quick access to the

information you require.

Important Notes

vi FM456-2 ApplicationFunctionModule Installation,Hardware,andStartup

C79000-G7076-C458-01

Feedback on documentation

We need your help to enable us to provide you and future users with optimum

documentation. Should you have any remarks on this

manual,

please fill out the

remarks form at the end of the manual and return it to the address shown on the

form. Please also indicate your personal opinion of the manual.

SIMATIC Customer Support Hotline

Available 24 hours a day, worldwide:

Johnson City

Nuremberg

Singapore

Simatic Basic Hotline

Nuremberg

SIMATIC BASIC Hotline Johnson City

SIMATIC BASIC Hotline Singapore

SIMATIC BASIC Hotline

Localtime: Mon.throughFri.

7.00a.m. to 5.00 p.m.

Phone: +49(911)895-7000

Fax: +49(911)895-7002

E-mail: simatic.support@

nbgm.siemens.de

GMT +01.00

Localtime: Mon.throughFri.

8.00a.m. to 5.00 p.m.

Phone: +1423461-2522

Fax: +1423461-2231

E-mail: simatic.hotline@

sea.siemens.com

GMT –5.00

Localtime: Mon.throughFri.

8.30a.m. to 5.30 p.m.

Phone: +65740-7000

Fax: +65740-7001

E-mail: simatic@

singnet.com.sg

GMT +8:00

SIMATIC Premium Hotline

(subject to charge, with SIMATIC

Cardonly)

Time: Mon.throughFri.0.00

a.m.to12.00 p.m.

Phone: +49(911)895-7777

Fax: +49(911)895-7001

GMT +01.00

Important Notes

vii

FM456-2 ApplicationFunctionModule Installation,Hardware,andStartup

C79000-G7076-C458-01

SIMATIC Training Center

We offer a number of courses to help you become familiar with the SIMATIC S7

programmable logic controller. Please contact your regional training center or the

central training center in Nuremberg, Germany, for details.

Phone: +49 (911) 895-3154.

SIMATIC Customer Support Online Services

SIMATIC Customer Support provides you with comprehensive additional

information in SIMATIC products by means of its online services:

You can obtain general current information on the Internet at

http://www.ad.siemens.de/simatic

Current product information leaflets and downloads which you may find useful

for your product:

– On the Internet at http://www.ad.siemens.de/support/html_00/

To access the mailbox, use a modem with up to V.34 (28.8 kbps) capability

whose parameters you should set as follows: 8, N, 1, ANSI, or dial in using

ISDN (x.75, 64 kbps).

Important Notes

viii FM456-2 ApplicationFunctionModule Installation,Hardware,andStartup

C79000-G7076-C458-01

FM456-2 ApplicationFunctionModule Installation,Hardware,andStartup

C79000-G7076-C458-01

Contents

1 Product Overview 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Overview 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Applications 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Inserting the FM 456-2 in the S7-400 Racks 1-6. . . . . . . . . . . . . . . . . . . . . . . .

1.4 Module Overview 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Installation and Startup 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Installation Checklist and Switch-on Test 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Module Accessories 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Installing Interface Submodules 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Installing a Short AT Card 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Fitting Expansion Modules to an FM 456-2 2-8. . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 Installing a Module Assembly in the Module Rack 2-14. . . . . . . . . . . . . . . . . . . .

2.7 Inserting/Removing a Memory Card 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 Connecting a Module Assembly 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 Preparing for Operation 2-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.10 Connecting the Operator Panels and Peripherals 2-21. . . . . . . . . . . . . . . . . . . .

2.11 Connecting a Programming Device or PC to the COM Interface 2-23. . . . . . .

2.12 Switching On the FM 456-2 for the First Time 2-26. . . . . . . . . . . . . . . . . . . . . . .

3 Replacing Modules 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Replacing the Interface Submodule 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Replacing an Application Function Module or Expansion Module in a

Module Assembly 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Replacing the Short AT Module 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

xFM456-2 ApplicationFunctionModule Installation,Hardware,andStartup

C79000-G7076-C458-01

4 FM 456-2 Functions and Technical Data 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Performance Features 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Overview of Hardware Elements 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Mode Selector 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Status and Fault Indicators 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Memory Card 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 Expansion Socket 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 Slots for Interface Submodules 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 Watchdog 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 Buffering 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10 BIOS Setup 4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.11 Address and Interrupt Assignments 4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.12 Technical Data 4-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Ordering Information 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A Bibliography A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B Rules for Handling Electrostatically Sensitive Devices (ESD) B-1. . . . . . . . . . . . . .

B.1 What Does ESD Mean? B-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2 Electrostatic Charging of Persons B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.3 Basic Precautions Against Electrostatic Discharge B-4. . . . . . . . . . . . . . . . . . .

Index Index-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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