Siemens SINUMERIK 840D Parts list manual

Description of Functions 10/2003Edition

sinumerik

& simodrive

HLA Module

SINUMERIK 840D

SIMODRIVE 611 digital

Valid for

Control Software Version

SINUMERIK 840D 5, 6

SINUMERIK 840DE (export version) 5, 6

SINUMERIK 840Di 2

SINUMERIK 840DiE (export version) 2

10.03 Edition

SINUMERIK 840D

SIMODRIVE 611 digital

HLA module

Description of Functions

General 1

Configuration 2

Installation and Start-Up 3

Firmware Drive Functions 4

Hardware Drive Functions 5

Hydraulics Diagnostics 6

Peripherals/Accessories 7

Service 8

Hydraulics A

Abbreviations B

Definition of Terms C

References D

EC Declaration of

Conformity E

Index F

SINUMERIKDocumentation

Revision history

Brief details of this edition and previous editions are listed below.

The status of each edition is indicated by the code in the “Remarks” column.

Status code in the “Remarks” column:

ANew documentation.. . . . .

BUnmodified reprint with new order number. . . . .

CRevised version with new edition status.. . . . . If the technical subject matter shown on the page has changed compared to the

previous edition status, this is indicated by the changed edition status in the header

of the respective page.

Edition Order no. Remarks

02/99 6SN1197-0AB60-0BP0 A

08/99 6SN1197-0AB60-0BP1 C

04/00 6SN1197-0AB60-0BP2 C

10/03 6SN1197-0AB60-0BP3 C

This manual is supplied as part of the CD-ROM documentation (DOCONCD)

Edition Order no. Remarks

03/04 6FC5 298-7CA00-0BG3 C

Trademarks

SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr, SIMODRIVErand

MOTION-CONNECTrare registered trademarks of Siemens AG. Other names in this publication might be

trademarks whose use by a third party for his own purposes may violate the rights of the registered holder.

More information is available on the Internet at:

http://www.siemens.com/motioncontrol

This document was created with Interleaf V 7

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offenders

will be liable for damages. All rights, including rights created by patent

grant or registration or a utility model or design, are reserved.

Other functions not described in this documentation might be

executable in the control. This does not, however, represent an

obligation to supply such functions with a new control or when

servicing.

We have checked that the contents of this document correspond to

the hardware and software described. Nevertheless, differences

might exist and therefore we cannot guarantee that they are

completely identical. The information given in this publication is

reviewed at regular intervals and any corrections that might be

necessary are made in subsequent editions. We welcome all

recommendations and suggestions.

Subject to change without prior notice

Siemens Aktiengesellschaft.

rder no. 6SN1197-0AB60-0BP3

Printed in Germany

3ls

SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition

Preface

Notes for the Reader

The documentation for SIMODRIVE 611/SINUMERIK 840D is organized on the

following levels:

SGeneral Documentation

SManufacturer/Service Documentation

SElectronic Documentation

The description of functions of the HLA module is part of the

SIMODRIVE/SINUMERIK documentation.

For further information about the publications listed in the documentation over-

view and other available SIMODRIVE/SINUMERIK publications, please contact

your local Siemens sales office.

This Description of Functions does not purport to cover all details or variations

in equipment, nor to provide for every possible contingency to be met in con-

nection with installation, operation or maintenance.

The contents of this document shall neither become part of nor modify any prior

or existing agreement, commitment or relationship. The Sales Contract contains

the entire obligations of Siemens. The warranty contained in the contract be-

tween the parties is the sole warranty of Siemens. Any statements contained

herein do not create new warranties or modify the existing warranty.

This documentation is intended for use by machine manufacturers and

servicing personnel who use the “HLA modules”.

This Description of Functions provides the information required to configure and

start up the hydraulic drive module.

SChapter 2 describes the procedures for configuring the electric and hydraulic

components.

SChapter 3 shows how the hydraulic drive is started up with the support of a

menu-driven user interface.

SThe firmware and the HLA module hardware functionality are explained in

Chapters 4 and 5.

SChapter 6 explains how to check and interpret status displays and alarms

(hydraulic diagnostics).

SChapter 7 describes the accessories required, e.g. measuring systems and

cables.

SAppendix A contains general information and an explanation of the hydraulic

system functionality.

Structure of the

documentation

Target group

Objective

10.03

SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition

Note

Hydraulics In this document, information about specific hydraulic functions

refers to functions provided by Bosch Rexroth AG.

The following guide information is provided to help you reference information in

this Description of Functions:

SGeneral table of contents

SHeader (as orientation aid):

- The top line of the header is the main section number

- The second line of the header is the subsection number

SAppendix with

- abbreviations, terms and references

- Glossary (index)

For the purpose of this manual and product labels, a “qualified person” is one

who is familiar with the installation, mounting, start-up and operation of the

equipment and the hazards involved.

STraining or instruction/permit for connecting electric circuits and devices in

accordance with safety technology standards.

STraining and instruction in maintenance and use of adequate safety equip-

ment according to safety regulations.

STrained in rendering first aid.

The SW versions specified in this documentation refer to the SINUMERIK 840D

control system and the HLA module.

The Description of Functions applies only to the software versions specified.

When a new software version is released, the Description of Functions for that

version must be ordered.

How to use this

manual

Definition of

qualified persons

Software version

Preface

10.03

vii

SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition

The following danger and warning concept is used in this document:

!Danger

This symbol appears whenever death, severe physical injury or substantial material damage

will occur if appropriate precautions are not taken.

!Warning

This symbol appears whenever death, severe physical injury or substantial material damage

may occur if appropriate precautions are not taken.

!Caution

This symbol appears whenever minor physical injury or material damage may occur if

appropriate precautions are not taken.

Caution

This warning (without warning triangle) indicates that material damage may occur if

appropriate precautions are not taken.

Notice

This warning indicates that an undesirable result or an undesirable state may occur if the

information is ignored.

Note

In the context of this document, it is advisable to take note of the warning information.

Explanation of

symbols

Preface

10.03

SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition

Hotline

The hotline phone numbers appear in Chapter 8.

Should you have any questions about the documentation (suggestions, correc-

tions), please fax them to:

Fax: +49 (9131) 98-2176

Fax form: See the reply form at the end of the brochure

Preface

10.03

SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition

Danger and warning notices

!Danger

Commissioning should not start until you have ensured that the machine

in which the components described here are to be installed complies with

Directive 98/37/EC.

Only appropriately qualified personnel may commission/start-up this

equipment.

The personnel must take into account the information provided in the technical

customer documentation for the product, and be familiar with and observe the

specified danger and warning notices.

When electrical devices are operated, the electrical circuits automatically

conduct a dangerous voltage.

Dangerous mechanical movements may occur in the system during operation.

All work on the electrical system must be carried out when the system has

been disconnected from the power supply.

!Warning

Proper transportation, expert storage, installation and mounting, as well as

careful operation and maintenance are essential for this device to operate

correctly and reliably.

In addition to the danger and warning information provided in the technical

customer documentation, applicable national, local, and system-specific

regulations must be taken into account.

The information given in catalogs and quotations applies additionally to special

versions of machines and equipment.

!Caution

When attaching the connecting cables, you must ensure that:

SThey must not be damaged

SThey must not be stressed

SThey cannot come into contact with rotating parts

Caution

As part of routine tests, the devices undergo a voltage test in accordance with

EN 50178. During voltage testing of electrical equipment on industrial

machines in accordance with EN 60204-1, Section 19.4, all SIMODRIVE

device connections must be disconnected/removed. This is necessary in order

to avoid damaging the SIMODRIVE devices.

Preface

10.03

SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition

Electrostatic Sensitive Devices

Components which can be destroyed by electrostatic discharge are individual

components, integrated circuits or boards which, when handled, tested or

transported, could be destroyed by electrostatic fields or electrostatic

discharge. These components are designated as ESDS (ElectroStatic

Discharge Sensitive Devices).

Handling of modules containing devices sensitive to electrostatic discharge:

SWhen handling components which can be destroyed by electrostatic

discharge, it must be ensured that personnel, the workstation and

packaging are well grounded,.

SAs a general principle, electronic modules should only be touched if this is

absolutely unavoidable (owing to repair work, etc.).

STouch components only if

- you are constantly grounded by an antistatic armband,

- you are wearing ESD boots or ESD boots with grounding strips in

conjunction with ESD flooring.

SModules may be placed only on electrically conductive surfaces (table with

ESD top, conductive ESD foam plastic, ESD packing bags, ESD transport

containers).

SKeep modules away from visual display units, monitors or TV sets

(minimum distance from screen > 10 cm).

SDo not bring ESD-sensitive modules into contact with chargeable and

highly-insulating materials, such as plastic, insulating table tops or clothing

made of synthetic materials.

SMeasurements on modules are allowed only if

- the measuring instrument is properly grounded (e.g. equipment

grounding conductor), or

- before measuring, with an isolated measuring instrument, the

measuring head is briefly discharged (e.g. touching a bare metal control

housing).

SClosed-loop control modules, option modules and memory submodules

may only be held by the front plate or on the board edges.

ESD notices

Preface

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