Siemens SINAMICS V60 User manual

A5E03975175-002, 04/2014 1

SINAMICS

V60

Controlled Power Module (CPM60.1)

Getting Started

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The

notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage

have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury

will

result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury

may

result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of

injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific task in accordance with

the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their

training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products

and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,

installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any

problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Controlled Power Module (CPM60.1)

2A5E03975175-002, 04/2014

Preface

This Getting Started is an English-Chinese bilingual version. Since V01.07, the performance of the drive in the default status

has become more dynamic than that of the earlier version. If you want to work in the earlier status, you can change the

current default value to the second default value (see Section 3.1.2).

Controlled Power Module (CPM60.1)

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Table of contents

Preface...................................................................................................................................................................2

1 General information ................................................................................................................................................4

1.1 System overview...........................................................................................................................................4

1.2 Safety notes..................................................................................................................................................5

1.3 Identification..................................................................................................................................................7

1.4 Technical data.............................................................................................................................................10

2 Installation............................................................................................................................................................12

2.1 Mechanical installation................................................................................................................................12

2.1.1 Mounting the drive.......................................................................................................................................12

2.1.2 Mounting the motor .....................................................................................................................................14

2.2 Electrical installation....................................................................................................................................15

2.3 Interface definition.......................................................................................................................................18

2.4 Signal sequence example...........................................................................................................................21

3 Commissioning..................................................................................................................................................... 22

3.1 Commissioning ...........................................................................................................................................22

3.1.1 Main menu ..................................................................................................................................................22

3.1.2 Function menu ............................................................................................................................................24

3.1.3 Setpoints from NC.......................................................................................................................................26

3.1.4 First commissioning ....................................................................................................................................27

3.1.5 System commissioning ...............................................................................................................................28

3.2 Parameter list..............................................................................................................................................29

3.3 Display data list...........................................................................................................................................31

4 Troubleshooting....................................................................................................................................................32

4.1 LED status indicators ..................................................................................................................................32

4.2 Alarms.........................................................................................................................................................33

4.3 Errors during drive self-test .........................................................................................................................37

4.4 Other faults .................................................................................................................................................38

A Appendix .............................................................................................................................................................. 38

A.1 Order numbers............................................................................................................................................38

A.2 Technical support........................................................................................................................................39

Controlled Power Module (CPM60.1)

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General information

1.1

System overview

The SINAMICS V60 servo drive system is a new drive system developed by Siemens. It's designed for use with a Siemens

SINUMERIK 808D numerical controller to control the operation of a CNC turning or milling machine, and it can also be

connected with a Siemens SIMATIC PLC.

The following picture illustrates possible system configuration (taking the SINUMERIK 808D turning variant as an example).

Controlled Power Module (CPM60.1)

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1.2

Safety notes

General

WARNING

Operation conditions

Only qualified personnel should be allowed to work on this drive system, and only after becoming acquainted with all the

safety notices regarding installing, connecting, commissioning, operation and maintenance as set out in this manual.

Failure to observe these notices contained in this manual can result in death, severe personal injury or considerable

damage to property.

Without prior authorization, you are not allowed to perform any modification on the drive

Identification

WARNING

Deliverables received must be complete and intact.

Exercise caution to ensure that you do not put a damaged device into service. Make sure that the drive, the motor and the

cables received correspond with the specific drive package you ordered from Siemens.

Transport & Storage

CAUTION

Drive transport and storage

Transport and storage must meet specified environmental conditions.

Do not handle the motor by gripping the connecting cable (power cable, brake cable or encoder cable) or the motor shaft.

Mechanical installation

WARNING

Installation environment

Use caution to ensure that you do not install the drive and the motor in an area which is subject to inflammables or

combustibles, water or corrosion hazards. Failure to observe may result in fire or electric shock.

Do install the drive in a distribution cabinet with an adequate protection level.

CAUTION

Mounting locations and clearance

Do not install the drive and the motor in a location where it is likely to be exposed to constant vibrations or physical shocks.

Risk of fire. Make sure that no any foreign body (such as chips of wood or metal, dust, paper scraps, etc.) falls into the

drive or lies on its heatsink.

Keep sufficient clearance between drives, one drive and another device/inner wall of the cabinet.

NOTICE

Tightening the screw on the terminal door

Siemens recommends that you tighten the screw on the terminal door of the drive, after you have completed the installation

work.

Controlled Power Module (CPM60.1)

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Electrical installation

WARNING

Connection requirements

The drive must have been disconnected from the power supply for at least five minutes before you perform any wiring to it.

Make sure that all connections are correct and reliable, and the drive and motor are always properly grounded.

Do suppress radio interference according to EN61800, category C3 (for industrial environment only).

SINAMICS V60 is an open-loop drive system, so it has no protection against wire breaks.

CAUTION

Connection requirements

The drive must connect to the motor directly with no capacitor, inductor or filter, etc. installed between them.

The mains supply voltage must fall in the range of voltage limits.

It is strictly prohibited to wire the mains input cable to motor terminals U, V, W or to wire a power cable to the line input

terminals L1, L2, L3.

It is strictly prohibited to wire motor terminals U, V.W on the drive in an incorrect phase sequence.

If the whole system has to be qualified with CE mark, please use shielded cables for power cable, mains input cable and

brake cable.

Always install a 380 V three-phase AC isolating transformer at a mains supply network for protective separation.

Route signal cables separately from power cables and lay them in different cable conduits.

Keep the signal cables a minimum of 10 cm away from the power cables.

Keep cables already connected away from rotating mechanical parts.

Commissioning/Operation

WARNING

Commissioning/operation requirements

Before switching the power on, make sure that the drive system has been reliably installed and connected, and the mains

voltage falls in the permitted voltage limits.

Do not touch the motor shaft when the motor is running. Failure to comply may cause personal injury.

Ensure that all connections to the SINAMICS V60 drive module have been disconnected before you perform any voltage

test (according to EN60201-1 (VDE0112-1

), Article 20.4) for an electrical device on the machine tool. The drive had passed

the insulation test before its delivery to the customer and doesn't require a second test (for avoiding additional voltage

stress).

The motor brake is only used for brake control over motor start/stop. Unless absolutely necessary, do not apply it as an

emergency stop mechanism.

CAUTION

Commissioning/operation requirements

Only after you have successfully carried out commissioning of the drive system while the motor operates under dry-run

conditions, can you perform commissioning of the drive system while the motor operates under loaded conditions.

Do not touch the heatsink of the drive, the motor or other high-temperature parts during equipment running or within a

certain period since power disconnection. Failure to comply may cause personal injury.

Ensure that you do not switch on/off the power frequently. This may cause damage to the drive system.

The motor rotation direction is determined according to your view from the motor shaft end. Viewing from the motor shaft

end, counterclockwise (CCW) rotation is defined as forward rotation while clockwise (CW) rotation is defined as reverse

rotation.

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1.3

Identification

Scope of delivery

Siemens provides customers with the following components.

Component

Illustration

Remark

Components included in the drive unit package

Controlled Power Module

CPM60.1

4 A

Dimension (W × H × D; in mm):

106 × 226 × 200

6 A

7 A

10 A

Dimension (W × H × D; in mm):

123 × 226 × 200

Getting Started

- -

Cable clamps (2 pieces)

Applicable to both shielded and non-

shielded cables

Components included in the motor unit package

1FL5 motor

4 Nm Refer to the rating plate on the motor

housing for motor-specific electrical data.

1FL5 motors have two main types - with

key and without key. Each type involves

motors with brakes and without brakes.

6 Nm

7.7 Nm

10 Nm

4 Nm

6 Nm

7.7 Nm

10 Nm

Datasheet for 1FL5 motor

- -

Controlled Power Module (CPM60.1)

8A5E03975175-002, 04/2014

Component

Illustration

Remark

Cables individually packaged

Power cable (unshielded)

For each cable, four lengths are available

for your selection:

•3 m

•5 m

•7 m

•10 m

Brake cable (unshielded)

Encoder cable (shielded)

Controlled Power Module (CPM60.1)

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Drive rating plate (example)

Motor rating plate (example)

Controlled Power Module (CPM60.1)

10 A5E03975175-002, 04/2014

1.4

Technical data

Technical data for CPM60.1 Drive Modules

Order No. : 6SL3210-

5CC14-0UA0

5CC16-0UA0

5CC17-0UA0

5CC21-0UA0

General performance

Rated output current 4 A 6 A 7 A 10 A

Max. output current 8 A 12 A 14 A 20 A

Rated output power 0.8 kW 1.2 kW 1.6 kW 2.0 kW

Rated input power 0.9 kW 1.4 kW 1.9 kW 2.3 kW

Rated motor torque 4 Nm 6 Nm 7.7 Nm 10 Nm

Application field Turning machines, milling machines, engraving, packaging, printing etc.

Configurable controller SINUMERIK 808D, SIMATIC S7-200 and SIMATIC S7-1200

Axis Single-axis drive

Display 6-digit, 7-segment LED display, two LED status indicators

Keys on panel 4 tact switch keys

Setpoint interface Pulse interface

Overload capability

Applicable load inerita ≤ 5 times of motor inertia

Control performance

Control mode 1. Position control (Input mode: pulse + direction signals)

2. JOG mode

Input pulse frequency ≤ 333 kHz

Drive input 1. Servo enable 2. Alarm cancel

Drive output 1. Brake output 2. Servo alarm 3. Servo ready 4. Zero mark

Protection functions Overcurrent, overvoltage, undervoltage, overload, IGBT overtemperature,

overspeed, encoder abnormal protections, I2t detection

Encoder TTL encoder 2500p/r with U, V, W rotor position signal; one zero mark

Mains supply voltage Rated voltage: 3 AC 220 V to 240 V

Tolerance: - 15 % ~ + 10 %

50/60 Hz, unregulated DC-Link

Environmental conditions

Ambient temperature Operation 0 to 45 °C: without power derating (100% load);

45 to 55 °C: with power derating (by 0% at 45 °C up to

30% at 55 °C).

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