Siemens SINAMICS S120 Technical Document

SINAMICS

Equipment Manual· 05/2010

SINAMICS S120 Combi

SINAMICS S120 Combi

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SINAMICS

S120

SINAMICS S120 Combi

Manual

Edition 05.2010

6SL3097-4AV00-0BP0

Preface

System overview

Line-side power components

S120 Combi Power Modules

External fan unit

Topology rules for DRIVE-

CLiQ

Motor Modules Booksize

Compact as expansion axes

DC link components

Electrically connecting Motor

Modules and DC link

components

Additional system

components

Encoder system connection

Accessories

Cabinet design and EMC

Service and maintenance

Appendix

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation for the specific task, in particular its warning notices and

safety instructions. Qualified personnel are those who, based on their training and experience, are capable of

identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be adhered to. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

order number: 6SL3097-4AV00-0BP0

Ⓟ 06/2010

Technical data subject to change

SINAMICS S120 Combi

Manual, Edition 05.2010, 6SL3097-4AV00-0BP0 5

Preface

SINAMICS documentation

The SINAMICS documentation is organized in 2 parts:

● General documentation / Catalogs

● Manufacturer / Service documentation

You can find more information on the following topics at

http://www.siemens.com/motioncontrol/docu:

● Ordering documentation

Here you can find an up-to-date overview of publications

● Downloading documentation

Further links for downloading files from Service & Support

● Researching documentation online

Information on DOConCD and direct access to the publications in DOConWeb.

● For customizing documentation based on Siemens content using My Documentation

Manager (MDM), see

http://www.siemens.com/mdm

My Documentation Manager provides you with a range of features for creating your own

machine documentation

● Training and FAQs

Information about training courses and FAQs (Frequently Asked Questions) can be found

using the page navigation.

Preface

SINAMICS S120 Combi

6 Manual, Edition 05.2010, 6SL3097-4AV00-0BP0

Usage phases

Table 1 Usage phase and the available documents/tools

Usage phase Tools

Orientation SINAMICS S Sales Documentation

Planning/configuration SIZER configuration tool

Decision making/ordering SINAMICS S Catalogs

Configuring/installation •SINAMICS S120 Manuals

•SINAMICS S120 Combi Manual

•SINUMERIK 828D PPU Manual

Commissioning •SINAMICS S120 Combi List Manual

•SINUMERIK 828D Turning and Milling Commissioning Manual

Usage/operation •SINAMICS S120 Function Manual FH1

•SINAMICS S120 Combi List Manual

Maintenance/Service •SINAMICS S120 Combi Manual

•SINAMICS S120 Combi List Manual

Target group

This Manual addresses planners, installation technicians, design engineers.

Benefits

This manual provides information on the components and functions of devices so that the

target group is capable of installing, setting up, testing, operating, and troubleshooting the

devices safely and correctly.

Standard scope

This documentation only describes the functionality of the standard version. Extensions or

changes made by the machine tool manufacturer are documented by the machine tool

manufacturer.

Other functions not described in this documentation might be able to be executed in the drive

system. This does not, however, represent an obligation to supply such functions with a new

control or when servicing.

Further, for the sake of simplicity, this documentation does not contain all detailed

information about all types of the product and cannot cover every conceivable case of

installation, operation or maintenance.

Preface

SINAMICS S120 Combi

Manual, Edition 05.2010, 6SL3097-4AV00-0BP0 7

Technical support

If you have any questions, please contact our hotline:

Europe/Africa

Telephone +49 180 5050 - 222

Fax +49 180 5050 - 223

€ 0.14/min. from German landlines, max. € 0.42/min. for mobile calls within Germany

Internet http://www.siemens.de/automation/support-request

Americas

Telephone +1 423 262 2522

Fax +1 423 262 2200

E-mail mailto:[email protected]

Asia/Pacific

Telephone +86 1064 757575

Fax +86 1064 747474

E-mail mailto:support.asia.automatio[email protected]

Note

You will find telephone numbers for other countries for technical support on the Internet:

http://www.automation.siemens.com/partner

Spare parts

Spare parts are available on the Internet at:

http://support.automation.siemens.com/WW/view/de/16612315

Questions about the documentation

If you have any questions (suggestions, corrections) regarding this documentation, please

fax or e-mail us at:

Fax +49 9131 98 2176

E-mail E-mail to: [email protected]

A fax form is available in the appendix of this document.

Internet address for SINAMICS

http://www.siemens.com/sinamics.

Preface

SINAMICS S120 Combi

8 Manual, Edition 05.2010, 6SL3097-4AV00-0BP0

Test certificates

The Safety Integrated functions of SINAMICS components are generally certified by

independent institutes. An up-to-date list of certified components is available on request from

your local Siemens office. If you have any questions relating to certifications that have not

been completed, please ask your Siemens contact.

EC Declarations of Conformity

The EC Declaration of Conformity for the EMC Directive can be found/obtained:

● on the Internet:

http://support.automation.siemens.com

under the Product/Order number 15257461

● at the relevant regional office of the I DT MC Business Unit of Siemens AG

The EC Declaration of Conformity for the Low Voltage Directive can be found/obtained

● on the Internet

http://support.automation.siemens.com

under the Product/Order number 22383669

Note

When operated in dry areas, SINAMICS S devices conform to the Low Voltage Directive

73/23/EEC or 2006/95/EEC.

Note

SINAMICS S devices fulfill EMC Directive 89/336/EEC or 2004/108/EC in the configuration

specified in the associated EC Declaration of Conformity and when the EMC installation

guideline is implemented, Order No. 6FC5297-0AD30-0P.

Note

The Equipment Manual describes a desired state which, if maintained, ensures reliable

operation as desired and compliance with EMC limit values.

Should there be a deviation from the Equipment Manual requirements, appropriate actions

(e.g. measurements) must be taken to check/prove that the desired reliable operation is

ensured and EMC limit values are complied with.

Preface

SINAMICS S120 Combi

Manual, Edition 05.2010, 6SL3097-4AV00-0BP0 9

DANGER

Electrical, magnetic and electromagnetic fields (EMF) that occur during operation can pose

a danger to persons who are present in the direct vicinity of the product - especially

persons with pacemakers, implants, or similar devices.

The relevant directives and standards must be observed by the machine/plant operators

and persons present in the vicinity of the product. These are, for example, EMF Directive

2004/40/EEC and standards EN 12198-1 to -3 applying to the European Economic Area

(EEA) and in Germany the accident prevention regulation BGV 11 and the associated rule

BGR 11 "Electromagnetic fields" from the German employer's liability accident insurance

association.

These state that a hazard analysis must drawn up for every workplace, from which

measures for reducing dangers and their impact on persons are derived and applied, and

exposure and danger zones are defined and observed.

The relevant safety notes in each chapter must be observed.

ESD information

CAUTION

Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or

boards that may be damaged by either electrostatic fields or electrostatic discharge.

Regulations for handling ESD components:

When handling electronic components, you must ensure that the person carrying out the

work, the work place, and packaging are properly grounded.

Personnel may only come into contact with electronic components, if

•They are grounded with an ESD wrist band, or

•They are in ESD areas with conductive flooring, ESD shoes or ESD grounding straps.

Electronic boards should only be touched if absolutely necessary. They must only be

handled on the front panel or, in the case of printed circuit boards, at the edge.

Electronic boards must not come into contact with plastics or items of clothing containing

synthetic fibers.

Boards must only be placed on conductive surfaces (work surfaces with ESD surface,

conductive ESD foam, ESD packing bag, ESD transport container).

Do not place boards near display units, monitors, or television sets (minimum distance from

screen: 10 cm).

Measurements may only be taken on boards when the measuring device is grounded (via

protective conductors, for example) or the measuring probe is briefly discharged before

measurements are taken with an isolated measuring device (for example, touching a bare

metal enclosure).

Preface

SINAMICS S120 Combi

10 Manual, Edition 05.2010, 6SL3097-4AV00-0BP0

Safety information

DANGER

Commissioning is absolutely prohibited until it has been completely ensured that the

machine, in which the components described here are to be installed, is in full compliance

with the provisions of the EC Machinery Directive.

Only qualified personnel may install, commission and service SINAMICS S units.

The personnel must take into account the information provided in the technical customer

documentation for the product, and be familiar with and observe the specified danger and

warning notices.

Operational electrical equipment and motors have parts and components which are at

hazardous voltage levels that may cause serious injuries or death when touched.

All work on the electrical system must be carried out when the system has been

disconnected from the power supply.

In combination with the drive system, the motors are generally approved for operation on

TN and TT line supplies with grounded neutral and on IT line supplies.

In operation on IT line supplies, the occurrence of a first fault between an active part and

ground must be signaled by a monitoring device. In accordance with IEC 60364-4-41 it is

recommended that the first fault should be eliminated as quickly as practically possible.

For line supplies with a grounded phase conductor, an isolating transformer with grounded

neutral (secondary side) must be connected between the supply and the drive system to

protect the motor insulation from excessive stress. The majority of TT line supplies have a

grounded phase conductor, so in this case an isolating transformer must be used.

DANGER

Correct and safe operation of SINAMICS S units assumes correct transportation in the

transport packaging, correct long-term storage in the transport packaging, setup and

installation, as well as careful operation and maintenance.

The details in the catalogs and proposals also apply to the design of special equipment

versions.

In addition to the danger and warning information provided in the technical customer

documentation, the applicable national, local, and system-specific regulations and

requirements must be taken into account.

According to EN 61800-5-1 and UL 508 only safely isolated protective extra-low voltages of

the electronic modules may be connected to all connections and terminals.

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