Siemens SIMATIC S7-400H User manual

Preface, Contents

Fault-Tolerant Programmable Logic

Controllers 1

S7-400H Installation Options 2

Getting Started 3

Installation of a CPU 41x-H 4

System and Operating Modes of the

S7-400H 5

Linking and Synchronizing 6

Using I/O on the S7-400H 7

Communication Functions 8

Configuring with STEP 7 9

Failure and Replacement of

Components During Operation 10

Modifying the System During Operation 11

Synchronization module 12

Technical Specifications 13

Appendices

Characteristic Values of Redundant

Programmable Logic Controllers A

Single Operation B

Converting from S5-H to S7-400H C

Differences Between Fault-Tolerant

Systems and Standard Systems D

Function Modules and Communication

Processors Used on the S7-400H E

Connection Examples for Redundant I/O F

Glossary, Index

Edition 07/2003

A5E00068197-07

Automation System S7-400H

Fault-tolerant Systems

Manual

SIMATIC

This manual has the order number:

6ES7988-8HA10-8BA0

Index-2 AutomationSystem S7-400HTitel 2

A5E00068197-07

!Danger

indicates that death, severe personal injury or substantial property damage will result if proper precautions

are not taken.

!Warning

indicates that death, severe personal injury or substantial property damage can result if proper

precautions are not taken.

!Caution

indicates that minor personal injury can result if proper precautions are not taken.

Caution

indicates that property damage can result if proper precautions are not taken.

Notice

draws your attention to particularly important information on the product, handling the product, or to a

particular part of the documentation.

Qualified Personnel

Only qualified personnel should be allowed to install and work on this equipment. Qualified persons are

defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and

systems in accordance with established safety practices and standards.

Correct Usage

Note the following:

!Warning

This device and its components may only be used for the applications described in the catalog or the

technical description, and only in connection with devices or components from other manufacturers which

have been approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and installed

correctly, and operated and maintained as recommended.

Trademarks SIMATIC, SIMATIC HMIand SIMATIC NETare registered trademarks of SIEMENS AG.

Third parties using for their own purposes any other names in this document which refer to trademarks

might infringe upon the rights of the trademark owners.

Safety Guidelines

This manual contains notices intended to ensure personal safety, as well as to protect the products and

connected equipment against damage. These notices are highlighted by the symbols shown below and

graded according to severity by the following texts:

We have checked the contents of this manual for agreement

with the hardware and software described. Since deviations

cannot be precluded entirely, we cannot guarantee full

agreement. However, the data in this manual are reviewed

regularly and any necessary corrections included in

subsequent editions. Suggestions for improvement are

welcomed.

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.

Offenders will be liable for damages. All rights, including rights

created by patent grant or registration of a utility model or

design,are reserved.

Siemens AG

Bereich Automation and Drives

Geschaeftsgebiet Industrial Automation Systems

Postfach 4848, D- 90327 Nuernberg SiemensAG 1998-2003

Technical data subject to change.

Siemens Aktiengesellschaft 6ES7988-8HA10-8BA0

iii

Automation System S7-400H Fault-tolerant Systems

A5E00068197-07

Preface

Purpose of the manual

The present manual is intended for persons involved in the areas of configuration,

commissioning and servicing of programmable logic control systems.

To help you get familiar with the product, we recommend that you start with the

example in Chapter 3. It shows you an easy method of getting started on the

subject of fault-tolerant systems.

Basic knowledge required

In order to understand the manual, you will need to be familiar with the general

principles of automation technology.

Knowledge of S7 programs is also a prerequisite; you can read more about S7

programs in the Programming with STEP 7 manual. As you need the STEP 7

standard software while you are configuring, you should also be familiar with

running the standard software, as explained in the STEP 7 User Manual.

Target Group

This manual is aimed at people with the required qualifications to commission,

operate and maintain the products described.

Validity of the manual

The manual is relevant to the following components:

•CPU 414-4H as of firmware version V3.1

•CPU 417-4H as of firmware version V3.1

•Optional package “S7 H Systems” beginning with Version 5.2

Preface

iv AutomationSystem S7-400H Fault-tolerant Systems

A5E00068197-07

Changes compared to the previous version

The current version of the ”Redundant Systems” manual contains the following

changes compared with the previous version:

•We have expanded the spectrum of redundant I/O modules.

Note: You can identify the previous version of the ”Redundant Systems” manual by

the number on the footer: A5E00068197-06.

The current number is : A5E00068197-07.

Certification

The SIMATIC S7-400 product range has the following certificates:

•Underwriters Laboratories, Inc.: UL 508 (Industrial Control Equipment)

•Canadian Standards Association: CSA C22.2 Number 142 (Process Control

Equipment)

•Factory Mutual Research: Approval Standard Class Number 3611.

Detailed information about the certifications and standards is available in the

reference manual “Automation System S7-400, Module Specifications” in

Chapter 1.1, Standards and Certifications.

CE Labeling

The SIMATIC S7-400 product range complies with the requirements and protection

objectives of the following EU directives:

•EC low voltage directive 73/23/EEC

•EC electromagnetic compatibility directive 89/336/EEC

C-Tick Mark

The SIMATIC S7-400 product range complies with the requirements of the

AS/NZS 2064 standard (Australia and New Zealand).

Standards

The SIMATIC S7-400 product range complies with the requirements and criteria of

the IEC 61131-2.

Place of this documentation in the information environment

This manual can be order separately under the order number

6ES7988-8HA10-8BA0. It is also available in electronic version on the product CD

“H Options Package”.

Preface

AutomationSystem S7-400H Fault-tolerant Systems

A5E00068197-07

Online Help

In addition to the manual, detailed support on how to use the software is provided

by the online Help system integrated in the software.

The Help system can be accessed using a number of interfaces:

•The Help menu contains a number of commands: Contents opens the Help

index. You will find help on fault-tolerant systems at Call Help on options

packages, configuring fault-tolerant systems.

•How to Use Help provides detailed instructions on how to use the online help

system.

•Context-sensitive Help provides information on the current context - for

example, on an open dialog box or an active window. It is accessed by means

of the “Help” button or F1.

•Another form of context-sensitive Help is the status bar. A brief explanation of

each menu command is displayed here when you place the mouse pointer on a

command.

•A brief explanation of the toolbar buttons is also shown when the mouse pointer

comes to rest for a short time on the buttons.

If you would like to read information from online Help in printed form, you can print

individual topics, books or the entire Help.

Finding Your Way

To help you find special information quickly, the manual contains the following

access aids:

•At the start of the manual you will find a complete table of contents and a list of

the diagrams and tables that appear in the manual.

•An overview of the contents of each section is provided in the left column on

each page of each chapter.

•You will find a glossary in the appendix at the end of the manual. The glossary

contains definitions of the main technical terms used in the manual.

•At the end of the manual you will find a comprehensive index which gives you

rapid access to the information you need.

Preface

vi AutomationSystem S7-400H Fault-tolerant Systems

A5E00068197-07

Note

You require the following manuals and manual packages in order to program and

commission an S7-400:

Manual/

Manual Package Contents

Standard Software

for S7 and M7

STEP 7 Basic

Information

•Installing and starting up STEP 7 on a programming device / PC

•Working with STEP 7 with the following contents:

Managing projects and files

Configuring and assigning parameters to the S7-400 configuration

Assigning symbolic names for user programs

Creating and testing a user program in STL/LAD

Creating data blocks

Configuring the communication between two or more CPUs

Loading, storing and deleting user programs in the CPU / programming device

Monitoring and controlling user programs

Monitoring and controlling the CPU

•Guide for efficiently implementing the programming task with the programming

device / PC and STEP 7

•How the CPUs work (for example, memory concept, access to inputs and

outputs, addressing, blocks, data management)

•Description of STEP 7 data management

•Using data types of STEP 7

•Using linear and structured programming

•Using block call instructions

•Using the debug and diagnostics functions of the CPUs in the user program

(for example, error OBs, status word)

STEP 7 Reference

Information

Statement List (STL

)

for S7-300 and

S7-400

Ladder Logic (LAD)

for S7-300 and

•Basic procedure for working with STL, LAD, or FBD (for example, structure of

STL, LAD, or FBD, number formats, syntax)

•Description of all instructions in STEP 7 (with program examples)

•Description of the various addressing methods in STEP 7 (with examples)

•Description of all functions integrated in the CPUs

•Description of the internal registers in the CPU

for S7-300 and

S7-400

Function Block

Diagram (FBD) for

S7-300 and S7-400

System and

Standard Functions

Description of the internal registers in the CPU

•Description of all system functions integrated in the CPUs

•Description of all organization blocks integrated in the CPUs

Manual

PG 7xx

•Description of the programming device hardware

•Connecting a programming device to various devices

•Starting up a programming device

Preface

vii

AutomationSystem S7-400H Fault-tolerant Systems

A5E00068197-07

Recycling and Disposal

The S7-400 H can be recycled due to the use of non-toxic materials in its

construction. For environmentally compatible recycling and disposal of your old

device in accordance with the current state of the art, please contact a certified

recycling company for electronic component waste.

Further Support

If you have any technical questions, please get in touch with your Siemens

representative or agent responsible.

http://www.ad.siemens.com/automation/partner

H/F Competence Center

The HF Competence Center in Nuremberg offers a special workshop on the

subject redundant automation system SIMATIC S7. In addition, the H/F

Competence Center offers you on-site assistance during configuration,

commissioning or in the event of problems.

Phone: +49 (911) 895-4759

Fax: +49 (911) 895-4519

Training Centers

We offer a number of courses to help you become familiar with the SIMATIC S7

programmable logic controller. Please contact your regional training center or our

central training center in D 90327 Nuremberg, Germany for details:

Phone: +49 (911) 895-3200.

Internet: http://www.sitrain.com

Preface

viii AutomationSystem S7-400H Fault-tolerant Systems

A5E00068197-07

A&D Technical Support

Worldwide, available 24 hours a day:

Johnson City

Nuernberg

Beijing

Technical Support

Worldwide (Nuernberg)

Technical Support

24 hours a day, 365 days a year

Phone: +49 (0) 180 5050-222

Fax: +49 (0) 180 5050-223

E-Mail: adsupport@

siemens.com

GMT: +1:00

Europe / Africa (Nuernberg)

Authorization

Local time: Mon.-Fri. 7:00 to 17:00

Phone: +49 (0) 180 5050–222

Fax: +49 (0) 180 5050-223

E-Mail: adautorisierung@

siemens.com

GMT: +1:00

United States (Johnson City)

Technical Support and

Authorization

Local time: Mon.-Fri. 8:00 to 17:00

Phone: +1 (0) 423 262 2522

Fax: +1 (0) 423 262 2289

E-Mail: simatic.hotline@

sea.siemens.com

GMT: –5:00

Asia / Australia (Beijing)

Technical Support and

Authorization

Local time: Mon.-Fri. 8:30 to 17:30

Phone: +86 10 64 75 75 75

Fax: +86 10 64 74 74 74

E-Mail: adsupport.asia@

siemens.com

GMT: +8:00

The languages of the SIMATIC Hotlines and the authorization hotline are generally German and English.

Preface

Automation System S7-400H Fault-tolerant Systems

A5E00068197-07

Service & Support on the Internet

In addition to our documentation, we offer our Know-how online on the internet at:

http://www.siemens.com/automation/service&support

where you will find the following:

•The newsletter, which constantly provides you with up–to–date information on

your products.

•The right documents via our Search function in Service & Support.

•A forum, where users and experts from all over the world exchange their

experiences.

•Your local representative for Automation & Drives via our representatives

database.

•Information on field service, repairs, spare parts and more under “Services”.

Preface

xAutomationSystem S7-400H Fault-tolerant Systems

A5E00068197-07

Other manuals for SIMATIC S7-400H

Table of contents

Other Siemens Control Unit manuals

Siemens

Siemens SINAMICS G120 User manual

Siemens

Siemens Add 7 AddFEM User manual

Siemens

Siemens ASR61EX User manual

Siemens

Siemens MJ-XL User manual

Siemens

Siemens SIMATIC ET 200eco PN User manual

Siemens

Siemens SIWAREX MS Application guide

Siemens

Siemens FT2018-U1 User manual

Siemens

Siemens S-60 User manual

Siemens

Siemens SINUMERIK 802D sl User manual

Siemens

Siemens SINAMICS G130 User manual

Siemens

Siemens 6ES7134-4FB51-0AB0 User manual

Siemens

Siemens VGD4 series User manual

Siemens

Siemens SIRIUS ACT 3SU18 N Series User manual

Siemens

Siemens SINUMERIK 808D User manual

Siemens

Siemens SIMATIC ET 200SP IM 155-6 PN/2 HF User manual

Siemens

Siemens SINUMERIK 802D Installation guide

Siemens

Siemens 2AI 2/4WIRE HF User manual

Siemens

Siemens Simatic S7-1500 User manual

Siemens

Siemens 599-02015 Owner's manual

Siemens

Siemens multiranger 200 User guide

Siemens

Siemens SIMATIC FM 353 User manual

Siemens

Siemens Flowrite 599 Series Owner's manual

Siemens

Siemens MPS-6 User manual

Siemens

Siemens SINAMICS G120 User manual

Popular Control Unit manuals by other brands

Festo

Festo Compact Performance CP-FB6-E Brief description

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Quick installation guide

JS Automation

JS Automation MPC3034A user manual

JAUDT

JAUDT SW GII 6406 Series Translation of the original operating instructions

Spektrum

Spektrum Air Module System manual

BOC Edwards

BOC Edwards Q Series instruction manual

KHADAS

KHADAS BT Magic quick start

Etherma

Etherma eNEXHO-IL Assembly and operating instructions

PMFoundations

PMFoundations Attenuverter Assembly guide

GEA

GEA VARIVENT Operating instruction

Walther Systemtechnik

Walther Systemtechnik VMS-05 Assembly instructions

Altronix

Altronix LINQ8PD Installation and programming manual

Eaton

Eaton Powerware Series user guide

WAGO

WAGO 750-407/040-000 manual

Sony

Sony CCU-590 Operation manual

Graco

Graco 25D614 instructions

Task Force Tips

Task Force Tips YE-RF-900 Instructions for installation, safe operation and maintenance

Shini

Shini SPV-U Series manual