Siemens SINAMICS G120 Administrator guide

CU240B-2 and CU240E-2 Control

Units

___________________

SINAMICS

SINAMICS G120

CU240B-2 and CU240E-2 Control

Units

Compact Operating Instructions

Edition 04/2015

04/2015

A5E35792002B AA

Fundamental safety

instructions

Scope of delivery

Installing

Commissioning

More information

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SINAMICS G120.

Siemens AG

Division Digital Factory

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E35792002B AA

Ⓟ

04/2015 Subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

CU240B-2 and CU240E-2 Control Units

Compact Operating Instructions, 04/2015, A5E35792002B AA 3

Table of contents

1 Fundamental safety instructions.............................................................................................................. 4

1.1 General safety instructions .......................................................................................................4

1.2 Industrial security ......................................................................................................................5

2 Scope of delivery .................................................................................................................................... 6

3 Installing ................................................................................................................................................. 7

3.1 Plugging the Control Unit onto the Power Module....................................................................7

3.2 Overview of the interfaces ........................................................................................................8

3.3 Terminal strips on CU240B-2 Control Units............................................................................10

3.4 Terminal strips on CU240E-2 Control Units............................................................................13

4 Commissioning ..................................................................................................................................... 18

4.1 Tools to commission the converter .........................................................................................18

4.2 Commissioning with BOP-2 operator panel............................................................................19

4.2.1 Basic commissioning with BOP-2 ...........................................................................................19

4.2.2 Standard Drive Control ...........................................................................................................21

4.2.3 Dynamic Drive Control............................................................................................................23

4.3 Connecting the inverter to the fieldbus ...................................................................................26

4.4 Frequently required parameters .............................................................................................28

5 More information................................................................................................................................... 31

5.1 Manuals for your inverter ........................................................................................................31

5.2 Product support.......................................................................................................................32

This manual describes how you install the CU240B-2 or CU240E-2 Control Unit of the

SINAMICS G120 inverter and commission it.

What is the meaning of the symbols in the manual?

An operating instruction starts here.

This concludes the operating instruction.

CU240B-2 and CU240E-2 Control Units

4 Compact Operating Instructions, 04/2015, A5E35792002B AA

Fundamental safety instructions

1.1

General safety instructions

WARNING

Risk of death if the safety instructions and remaining risks are not carefully observed

If the safety instructions and residual risks are not observed in the associated hardware

documentation, accidents involving severe injuries or death can occur.

•Observe the safety instructions given in the hardware documentation.

•Consider the residual risks for the risk evaluation.

WARNING

Danger to life or malfunctions of the machine as a result of incorrect or changed

parameterization

As a result of incorrect or changed parameterization, machines can malfunction, which in

turn can lead to injuries or death.

•Protect the parameterization (parameter assignments) against unauthorized access.

•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY

STOP or EMERGENCY OFF).

Fundamental safety instructions

1.2 Industrial security

CU240B-2 and CU240E-2 Control Units

Compact Operating Instructions, 04/2015, A5E35792002B AA 5

1.2

Industrial security

Note

Industrial security

Siemens provides products and solutions with industrial security functi

ons that support the

secure operation of plants, solutions, machines, equipment and/or networks. They are

important components in a holistic industrial security concept. With this in mind, Siemens’

products and solutions undergo continuous development. Sie

mens recommends strongly

that you regularly check for product updates.

For the secure operation of Siemens products and solutions, it is necessary to take suitable

preventive action (e.g. cell protection concept) and integrate each component into a holisti

state

-of-the-art industrial security concept. Third-party products that may be in use should

also be considered. For more information about industrial security, visit Hotspot

-Text

(

http://www.siemens.com/industrialsecurity).

To stay informed about product updates as they occur, sign up for a product

-specific

newsletter. For more information, visit Hotspot

-Text

(

http://support.automation.siemens.com).

WARNING

Danger as a result of unsafe operating states resulting from software manipulation

Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe

operating states to develop in your installation which can result in death, severe injuries

and/or material damage.

•Keep the software up to date.

You will find relevant information and newsletters at this address

(http://support.automation.siemens.com).

•Incorporate the automation and drive components into a holistic, state-of-the-art

industrial security concept for the installation or machine.

You will find further information at this address

(http://www.siemens.com/industrialsecurity).

•Make sure that you include all installed products into the holistic industrial security

concept.

CU240B-2 and CU240E-2 Control Units

6 Compact Operating Instructions, 04/2015, A5E35792002B AA

Scope of delivery

The delivery comprises at least the following components:

●A CU240B-2 or a CU240E-2 control unit with firmware, which is ready to run. Options for

upgrading and downgrading the firmware can be found on the Internet: Firmware

(http://support.automation.siemens.com/WW/news/en/67364620).

The fieldbus interface of the Control Unit depends on the Article No. The Article No., the

designation and the version of the hardware (e.g. 02) and firmware (e.g. 4.6) can be

found on the rating plate ①of the Control Unit.

Designation Article number Fieldbus

CU240B-2 6SL3244-0BB00-1BA1 USS, Modbus RTU

CU240B-2 DP 6SL3244-0BB00-1PA1 PROFIBUS DP

CU240E-2 6SL3244-0BB12-1BA1 USS, Modbus RTU

CU240E-2 F 6SL3244-0BB13-1BA1

CU240E-2 DP 6SL3244-0BB12-1PA1 PROFIBUS DP

CU240E-2 DP-F 6SL3244-0BB13-1PA1

CU240E-2 PN 6SL3244-0BB12-1FA0 PROFINET IO, EtherNet/IP

CU240E-2 PN-F 6SL3244-0BB13-1FA0

●Compact Operating Instructions in German and English

●The inverter contains open-source software (OSS). The OSS license terms are saved in

the inverter.

Reading the OSS license terms

The inverter contains open-source software (OSS). OSS comprises open source text and

satisfies special license terms. If you wish to read the license terms, you must transfer them

from the inverter to a PC.

Procedure

To transfer the OSS license terms from the inverter to a PC, proceed as follows:

1. Switch off the inverter power supply.

2. Insert an empty memory card into the card slot of the inverter. See also Section:

Overview of the interfaces (Page 8)

3. Switch on the inverter power supply.

4. When you have switched on the power supply, wait 30 seconds.

During this time, the inverter writes the "Read_OSS.ZIP" file onto the memory card.

5. Switch off the inverter power supply.

6. Withdraw the memory card from the inverter.

7. Use a card reader and load the file to a PC.

You have then transferred the OSS license terms from the inverter to a PC, and you can now

read the license terms.

CU240B-2 and CU240E-2 Control Units

Compact Operating Instructions, 04/2015, A5E35792002B AA 7

Installing

3.1

Plugging the Control Unit onto the Power Module

Permissible Power Modules

You may operate the Control Unit with the following Power Modules:

Power Module

✓= operation with Power Module permissible,

--- = not permissible

CU240B-2

CU240E-2

PM340 1AC

---

✓

PM230 IP20 and push-through ✓✓

PM240

✓

PM240-2 ✓✓

PM250

✓

PM260

✓

Plugging the Control Unit onto an IP20 Power Module FSA … FSF

Procedure

Proceed as follows to plug the Control Unit

onto a Power Module:

Locate the lugs at the rear of the Control

Unit in the matching recesses of the

Power Module.

Press the Control Unit onto the Power

Module until you hear it latch into place.

You have now plugged the Control Unit onto the Power Module.

To remove the Control Unit, press on the release button on the Power Module and withdraw

the Control Unit.

Installing

3.2 Overview of the interfaces

CU240B-2 and CU240E-2 Control Units

8Compact Operating Instructions, 04/2015, A5E35792002B AA

3.2

Overview of the interfaces

Interfaces at the front of the Control Unit

To access the interfaces at the front of the Control Unit, you must lift the Operator Panel (if

one is being used) and open the front doors.

①

Memory card slot

②

Terminal strips

③

Depending on the fieldbus:

•

USS, Modbus: Bus termination

•

PROFIBUS, PROFINET,

EtherNet/IP: No function

④

Fieldbus inter

faces at the lower side

⑤

Selecting the fieldbus address

On all Control Units with the e

ception of CU240E

-2 PN and

CU240E

-2 PN-F.

⑥

Status LED

⑦

USB interface for connection to a PC

⑧

Switch for AI

0 and AI 1 1) (U/I)

•

I0/4 mA … 20 mA

•

U -10/0 V … 10 V

1) AI 1 is not available on the CU240B-2

⑨

Connection to the operator panel

Table 3- 1 Number of inputs and outputs

Digital

inputs DI

Digital

outputs DO

Analog

inputs AI

Analog

outputs AO

Safe inputs

F-DI 1)

CU240B-2, CU240B-2 DP

CU240E-2, CU240E-2 DP,

CU240E-2 PN

6 3 2 2 1

CU240E-2 F, CU240E-2 DP-F,

CU240E-2 PN-F

6 3 2 2 3

1) Every F-DI safe input used occupies two digital inputs DI

Installing

3.2 Overview of the interfaces

CU240B-2 and CU240E-2 Control Units

Compact Operating Instructions, 04/2015, A5E35792002B AA 9

Table 3- 2 Permissible cable and wiring options

Solid or flexible conduc-

tors

Finely stranded con-

ductor with non-

insulated end sleeve

Finely stranded con-

ductor with partially

insulated end sleeve

Two finely stranded

conductors with the

same cross-section

with partially insulated

twin end sleeves

Wiring the terminal strip in compliance with EMC

●If you use shielded cables, then you must connect the shield to the mounting plate of the

control cabinet or with the shield support of the inverter through a good electrical

connection and a large surface area.

●Use the shield connection plate of the Control Unit as shield support and strain relief.

Table 3- 3 Article numbers

Shield connection kit 2 for the CU240B-2 and CU240E-2 Control Units with

all fieldbus interfaces except for PROFINET.

6SL3264-1EA00-0HA0

Shield connection kit 3 for the CU230P-2 and CU240E-2 Control Units with

PROFINET interface

6SL3264-1EA00-0HB0

Further information about EMC-compliant wiring is available on the Internet: EMC installation

guideline (http://support.automation.siemens.com/WW/view/en/60612658)

Interfaces at the lower side of the CU240B-2 and CU240E-2 Control Units

Installing

3.3 Terminal strips on CU240B-2 Control Units

CU240B-2 and CU240E-2 Control Units

10 Compact Operating Instructions, 04/2015, A5E35792002B AA

3.3

Terminal strips on CU240B-2 Control Units

Terminal strips with wiring example

All terminals labelled with reference potential "GND" are connected internally in the inverter.

Reference potential "DI COM" is electrically isolated from "GND".

→ If, as shown above, the 24 V supply from terminal 9 is used to supply the digital inputs, then you

must connect "GND" to "DI COM".

Terminals 31, 32

Reference potential "GND IN" is electrically isolated from "GND". When an optional 24 V power supply

is connected at terminals 31, 32, even when the Power Module is disconnected from the line supply,

the Control Unit remains in operation. The Control Unit thus maintains the fieldbus communication, for

example.

→ at terminals 31, 32, only connect a power supply that is in accordance with SELV (Safety Extra Low

Voltage) or PELV (Protective Extra Low Voltage).

→ if you use a common external power supply for terminals 31, 32 and the digital inputs, you must

connect "GND" to "GND IN".

Terminals 3, 4: You may use the internal 10V power supply or an external power supply for the analog input.

→ If you use the internal 10 V power supply, you must connect AI 0- to GND.

Figure 3-1 Wiring example of the digital inputs with the internal inverter 24 V power supply

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