Siemens SINAMICS V60 User manual

Version: 05/2012

Getting Started

SINAMICS V60

Controlled Power Module (CPM60.1)

Table of contents

General information

1.1 System overview ..........................................................

1.2 Safety notes..................................................................

1.3 Identification..................................................................

1.4 Technical data..............................................................

Installation

2.1 Mechanical installation..................................................

Commissioning

3.1.1 Main menu...................................................................

3.1.2 Function menu.............................................................

3.1.3 Setpoints from NC.......................................................

3.1.4 First commissioning.....................................................

3.1.5 System commissioning................................................

3.1 Commissioning............................................................

3.2 Parameter list................................................................

Troubleshooting

EN-3

EN-4

EN-6

EN-8

2.1.1 Mounting the drive.......................................................

2.1.2 Mounting the motor......................................................

2.2 Electrical installation.....................................................

2.3 Interface definition.........................................................

4.1 LED status indicators.....................................................

4.2 Alarms...........................................................................

4.3 Errors during drive self-test...........................................

4.4 Other faults....................................................................

1-NEdetratSgnitteG)1.06MPC(eludoMrewoPdellortnoC06VSCIMANIS

EN-10

EN-19

EN-25

EN-19

EN-20

EN-22

EN-23

EN-24

EN-10

EN-12

EN-16

2.4 Signal sequence example.............................................EN-18

EN-29

EN-32

中文版请见第 CHS-1 至 CHS-34 页。

For the Chinese version, see pages CHS-1 to CHS-34.

CPM 的固件（软件）已更新为 V1.7。当前驱动器在缺省状态下较旧版具有更强的动

态性。如需回到旧版工作状态，可将当前缺省值重设为第二缺省值（见 3.1.2 节）。

The firmware (software) in the CPM is already updated to V1.7. Now the perfor-

mance of the drive in the default status is more dynamic than that of the old version.

If you want the drive to work in the old status, you can change the current default

value to the second default value (see section 3.1.2).

EN-2 SINAMICS V60 Controlled Power Module (CPM60.1) Getting Started

The SINAMICS V60 servo drive system is a new drive system developed by Siemens. It's designed for

use with a Siemens SINUMERIK 801 or SINUMERIK 802S base line numerical controller to control the

operation of a CNC turning or milling machine, and it can also be connected with a Siemens SIMATIC

PLC. Siemens delivers to each customer the whole drive system instead of only one drive device, which

includes: a drive module (CPM60.1, available in 4 A, 6 A, 7 A or 10 A version), an AC servo motor (type

1FL5, with or without a built-in brake and with or without a key ) and all necessary cables (for power,

encoder and brake, with a length of 5m or 10m).

The following picture illustrates possible system configuration

General Information

1.1 System Overview

3-NEdetratSgnitteG)1.06MPC(eludoMrewoPdellortnoC06VSCIMANIS

Motor with brake Motor without brake

Brake cable

Motor cable

Encoder cable

Setpoint cable

SINUMERIK 801

SINUMERIK 802S base line

4 A/6 A/7 A 10 A

1.2 Safety Notes

EN-4 SINAMICS V60 Controlled Power Module (CPM60.1) Getting Started

Only qualified personnel should be allowed to work on this drive system, and only after

becoming acquainted with all the safety notices regarding installing, connecting,

commissioning, operation and maintenance as set out in this manual. Failure to observe

these notices contained in this manual can result in death, severe personal injury or

considerable damage to property. Without prior authorization, you are not allowed to

perform any modification on the drive.

Deliverables received must be complete and intact. Exercise caution to ensure that you do

not put a damaged device into service. Make sure that the drive, the motor and the cables

received correspond with the specific drive package you ordered from Siemens.

Transport and storage must meet specified environmental conditions.

Do not handle the motor by gripping the connecting cable (motor cable, brake cable or

encoder cable) or the motor shaft.

Risk of fire or electric shock. Use caution to ensure that you do not install the drive and the

motor in an area which is subject to inflammables or combustibles, water or corrosion

hazards.

Do install the drive in a distribution cabinet with an adequate protection level.

Do not install the drive and the motor in a location where it is likely to be exposed to constant

vibrations or physical shocks.

Risk of fire. Make sure that no any foreign body (such as chips of wood or metal, dust, paper

scraps, etc.) falls into the drive or lies on its heatsink.

Keep sufficient clearance between drives, one drive and another device/inner wall of the

cabinet.

Siemens recommends that you tighten the screw on the terminal door of the drive, after you

have completed the installation work.

General

Identification

Transport & Storage

Mechanical installation

WARNING

CAUTION

NOTICE

SINAMICS V60 Controlled Power Module (CPM60.1) Getting Started EN-5

The drive must have been disconnected from the power supply for at least five minutes

before you perform any wiring to it.

Make sure that all connections are correct and reliable, and the drive and motor are always

properly grounded.

Do suppress radio interference according to EN61800, category C3 (for industrial

environment only).

SINAMICS V60 is an open-loop drive system, so it has no protection against wire breaks.

The drive must connect to the motor directly with no capacitor, inductor or filter, etc.

installed between them.

The mains supply voltage must fall in the range of voltage limits.

It is strictly prohibited to wire the mains input cable to motor terminals U, V, W or to wire a

motor cable to the line input terminals L1, L2, L3.

It is strictly prohibited to wire motor terminals U, V.W on the drive in an incorrect phase

sequence.

If the whole system has to be qualified with CE mark, please use shielded cables for motor

cable, mains input cable and brake cable.

Always install a 380 V three-phase AC isolating transformer at a mains supply network for

protective separation.

Route signal cables separately from power cables and lay them in different cable conduits.

Keep the signal cables a minimum of 10 cm away from the power cables.

Keep cables already connected away from rotating mechanical parts.

Before switching the power on, make sure that the drive system has been reliably installed

and connected, and the mains voltage falls in the permitted voltage limits.

Do not touch the motor shaft when the motor is running. Failure to comply may cause

personal injury.

Ensure that all connections to the SINAMICS V60 drive module have been disconnected

before you perform any voltage test (according to EN60201-1 (VDE0112-1), Article 20.4) for

an electrical device on the machine tool. The drive had passed the insulation test before its

delivery to the customer and doesn't require a second test (for avoiding additional voltage

stress).

The motor brake is only used for brake control over motor start/stop. Unless absolutely

necessary, do not apply it as an emergency stop mechanism.

Only after you have successfully carried out commissioning of the drive system while the

motor operates under dry-run conditions, can you perform commissioning of the drive

system while the motor operates under loaded conditions.

Do not touch the heatsink of the drive, the motor or other high-temperature parts during

equipment running or within a certain period since power disconnection. Failure to comply

may cause personal injury.

Ensure that you do not switch on/off the power frequently. This may cause damage to the

drive system.

The motor rotation direction is determined according to your view from the motor shaft end.

Viewing from the motor shaft end, counterclosewise (CCW) rotation is defined as forward

rotation while clockwise (CW) rotation is defined as reverse rotation.

Electrical installation

Commissioning/Operation

WARNING

CAUTION

1.3 Identification

EN-6 SINAMICS V60 Controlled Power Module (CPM60.1) Getting Started

The drive will be always delivered with a complete axis package, including one drive unit

CPM60.1, one motor unit 1FL5. and some necessary cables.

Scope of delivery

Encoder cable (shielded)

Motor cable (unshielded)

Brake cable (unshielded)

Drive side

(to encoder interface X7)

Motor side

(to encoder socket)

4 Nm

4 A

6 A

7 A

10 A

10 Nm

6 Nm

7.7 Nm

4 Nm

10 Nm

6 Nm

7.7 Nm

Refer to the rating plate on

the motor housing for

motor-specific electrical data

Getting started

Warranty card

Cable clamps (2 pieces)

Controlled Power

Module CPM60.1

1FL5 motor

With the brake

Without the brake

Datasheet for 1FL5

motor

For each cable, two lengths

are available for your

selection:

- 5 m

- 10 m

Cables individually packaged

Drive side

(to motor interface U, V, W)

Motor side

(to motor socket)

Drive side

(to motor brake interface X3)

Motor side

(to motor brake socket)

Component Illustration Remark

Components included in the drive unit package

Components included in the motor unit package

Dimension (W x H x D; in mm):

106 x 226 x 200

Dimension (W x H x D; in mm):

123 x 226 x 200

1FL5 motors have two main

types - with key and without

key. Each type involves motors

with brakes and without brakes.

Applicable to both shielded

and non-shielded cables

SINAMICS V60 Controlled Power Module (CPM60.1) Getting Started EN-7

Product name

MLFB (order number)

Product serial number

Siemens part number

Rated input voltage, current and frequency

Rated output voltage & current

Hardware version

Bar code

6 S L 3 2 1 0 - 5 C C 2 1 - 0 U A 0

SINAMICS AC Drive,

blocksize, with internal

air cooling

3 AC 220 ... 240 V rated

Multiplier for output current:

1: x 0.1

2: x 1

Rated output current:

4 - 0: 4 A

6 - 0: 6 A

7 - 0: 7 A

1 - 0: 10 A

Unfiltered

Standard

Version

Drive variant/

Rated output current Order number

4 A

6 A

6SL3210-5CC14-0UA0

6SL3210-5CC16-0UA0

6SL3210-5CC21-0UA0

Drive rating plate

6SL3210-5CC21-0UA0

10 A

6SL3210-5CC17-0UA0

7 A

MLFB (order number)

2D-code

(for MLFB and

serial number)

Product serial number

Protection class

Rated

resolution

1 F L 5 0 6 0 - 0 A C 2 1 - 0 A H 0

Rated torque:

0: 4.0 Nm

2: 6.0 Nm

4: 7.7 Nm

6: 10.0 Nm

G: Without key, without brake

H: Without key, with brake

A: With key, without brake

B: With key, with brake

Motor (with brake)

rating plate

Brake

requirements

IPxx

Drive rating plate (example)

Motor rating plate (example)

VERSION: B

S ZVW3YYN123456

SNC-A5E01042169

S 10025AA13LFBZ0001

1.4 Technical data

For technical data of the motor, please refer to the Motor Specification delivered with the motor.

EN-8 SINAMICS V60 Controlled Power Module (CPM60.1) Getting Started

Vibration resistance

Relative humidity

Ambient temperature

< 95%

Operation

Transportation

Storage

-40°C to 70°C

-25°C to 55°C

Operation

Transport &

storage

< 1,000 m above sea level: without power derating;

1,000 to 2,000 m: with power derating (derated to 80%)

Installation altitude

Outline dimensions (W x H x D)

Protection class

Mechanical design

NOTICE

IP20

0 to 45 °C: without power derating (100% load);

45 to 55°C: with power derating (by 0% at 45°C

up to 30% at 55°C ).

Rated voltage: 3 AC 220 V to 240 V

Tolerance: - 15 % ~ + 10 %

50/60 Hz, unregulated DC-Link

Mains supply voltage

Protection functions

Input pulse frequency

Control mode

2. JOG mode

Drive output

Drive input

Encoder

Overcurrent, overvoltage, undervoltage, overload, IGBT overtemperature,

overspeed, encoder abnormal protections, I2t detection

TTL encoder 2,500p/r with U, V, W rotor position signal; one zero mark

1. Brake output 2. Servo alarm 3. Servo ready 4. Zero mark

Environmental conditions

Control performance

General performance

Order No.: 6SL3210- 5CC14-0UA0 5CC16-0UA0 5CC17-0UA0 5CC21-0UA0

Applicable load inertia

Overload capability

Setpoint interface

Keys on panel

Display

Axis

Configurable controller

Application field

Rated motor torque

Rated output power

Rated input power

Max. output current

Rated output current

6 Nm

1.2 kW 1.6 kW 2.0 kW

7.7 Nm 10 Nm

4 Nm

8 A

4 A 6 A 7 A 10 A

12 A 14 A 20 A

0.8 kW

1.4 kW 1.9 kW 2.3 kW

0.9 kW

Turning machines, milling machines, engraving, packaging, printing etc.

SINUMERIK 801, SINUMERIK 802s base line, SIMATIC S7-200 and

SIMATIC S7-1200

Single-axis drive

6-digit, 7-segment LED display, two LED status indicators

4 tact switch keys

Pulse interface

1. Servo enable 2. Alarm cancel

1. Position control (Input mode: pulse + direction signals)

106 x 226 x 200

123 x 226 x 200

100

120

0 5 10 15 20 25 30 35 40 45 50 55

Output power

Temperature ( C)

Imax

Imax = 2 x In

10s

Imax

0.3s

10s

Technical data for CPM60.1 Drive Modules

SINAMICS V60 Controlled Power Module (CPM60.1) Getting Started EN-9

Technical data for transformer

Recommended transformer type 380 V/220 V SG series 3AC isolating transformer

V022/083CA3egatlovylppuS

50/60 Hz

Connection group Y/Y-12

Impedance voltage (Uk%) 4

No-load current (%) For a transformer =< 1.0 kVA, the no-load current < 18%;

For a transformer > 1.0 kVA, the no-load current < 14%.

Possible motor combination Transformer power (apparent power)

AVk0.1mN4

AVk5.1mN6

AVk0.2mN7.7

AVk5.2mN01

AVk5.1mN4+mN4

AVk5.1mN6+mN4

AVk5.1mN7.7+mN4

AVk0.2mN01+mN4

AVk0.2mN6+mN6

AVk0.2mN7.7+mN6

AVk5.2mN01+mN6

AVk0.2mN7.7+mN7.7

AVk5.2mN01+mN7.7

AVk0.3mN01+mN01

4 Nm + 4 Nm + 4 Nm 1.5 kVA

4 Nm + 4 Nm + 6 Nm 1.5 kVA

4 Nm + 4 Nm + 7.7 Nm 2.1 kVA

4 Nm + 4 Nm + 10 Nm 2.0 kVA

4 Nm + 6 Nm + 6 Nm 2.0 kVA

4 Nm + 6 Nm + 7.7 Nm 2.0 kVA

4 Nm + 6 Nm + 10 Nm 2.5 kVA

4 Nm + 7.7 Nm + 7.7 Nm 2.5 kVA

4 Nm + 7.7 Nm + 10 Nm 2.5 kVA

4 Nm + 10 Nm + 10 Nm 3.0 kVA

6 Nm + 6 Nm + 6 Nm 2.0 kVA

6 Nm + 6 Nm + 7.7 Nm 2.0 kVA

6 Nm + 6 Nm + 10 Nm 2.5 kVA

6 Nm + 7.7 Nm + 7.7 Nm 2.5 kVA

6 Nm + 7.7 Nm + 10 Nm 2.5 kVA

7.7 Nm + 7.7 Nm + 7.7 Nm 2.5 kVA

Power selection (for standard

turning/milling machines)

7.7 Nm + 7.7 Nm + 10 Nm 3.0 kVA

6 Nm + 10 Nm + 10 Nm 3.0 kVA

7.7 Nm + 10 Nm + 10 Nm 3.0 kVA

10 Nm + 10 Nm + 10 Nm 3.5 kVA

CAUTION

To reduce the risk of electric shock, interference from power supply and electromagnetic

field, an isolating transformer is necessary for the 3AC 380V mains system.

The customer may select the right transformer with reference to the table above

(Determine the right transformer power based on desired motor combinations)

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