Siemens SIMATIC S5 User manual

SIMATIC S5

IP 265

High Speed Sub Control

EWA 4NEB 812 6130-02a

STEP® and SIMATIC® are registered trademarks of Siemens AG.

Subject to change without prior notice.

The reproduction, transmission or use of this document or its contents is not

permitted without express written authority. Offenders will be liable for

damages. All rights, including rights created by patent grant or registration of a

utility model or design, are reserved.

EWA 4NEB 812 6130-02a

System Overview

Installation Guidelines

General Operation

Addressing

Technical Description

Fundamentals of COM 265

Programming the IP 265 with COM 265

Testing and Simulation with COM 265

COM 265 Services and File Functions

IP 265 Expansion

Standard Function "Counter"

Sample Applications and Programming Aids

Appendices

Index

Control of the IP 265 by the CPU User Program

Startup, Loading and Operating States

Introduction

Preface

A/B/C/

D/E/

F/G

EWA 4NEB 812 6130-02a

IP 265 Summary

Summary

Page

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

1.1 System Environment of the IP 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2

1.2 User Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3

2 Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

2.1 Hardware Structure of the IP 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

2.2 Interface to the External I/O Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2

2.3 Interface to the Process I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3

2.3.1 24 V Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3

2.3.2 24 V Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3

2.3.3 5 V Differential Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4

2.4 Expansion Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 5

2.5 Connector for Load Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 5

2.6 Memory Submodule Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 6

2.7 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 6

3 Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

3.1 Assembly and Removal of the IP 265 . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

3.2 Establishing Connection to the I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

3.2.1 Connecting 24 V Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2

3.2.2 Connecting 24 V Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2

3.2.3 Connecting Differential Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3

3.2.4 Connecting Expansion Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3

3.3 Power Supply of the IP 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4

3.4 Important Information on the Configuration and

Installation of the IP 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5

3.5 Hardware Fault Detection During Connection Buildup . . . . . . . . . . . . . . 3 - 6

EWA 4NEB 812 6130-02a

Summary IP 265

Page

4 General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

4.1 Parallel Program Execution with IP 265 . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

4.2 Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4

4.2.1 Program Execution Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5

4.2.2 Input delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6

4.2.3 Output delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6

4.3 Output and Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7

4.3.1 Structure and Operation of the Control Word . . . . . . . . . . . . . . . . . . . . 4 - 8

4.3.2 Structure and Handling of the Status Word . . . . . . . . . . . . . . . . . . . . . 4 - 9

4.3.3 Parameters of the IP 265 User Program . . . . . . . . . . . . . . . . . . . . . . . 4 - 12

5 Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

5.1 Addressing in the IP 265 User Program (IP 265 Viewpoint) . . . . . . . . . . 5 - 2

5.1.1 Actual Addresses of the Inputs and Outputs of the IP 265 . . . . . . . . . . . 5 - 2

5.1.2 Actual Addresses of the Input and Output Parameters

(IP 265 Viewpoint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3

5.2 Addressing in the CPU User Program (CPU Viewpoint) . . . . . . . . . . . . 5 - 4

5.2.1 Addressing of the Control Word and the Status Word . . . . . . . . . . . . . . 5 - 5

5.2.2 Actual Addresses of the Input and Output Parameters

(CPU Viewpoint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6

5.3 Allocation of the Parameter Addresses in the IP 265 User Program

and in the CPU User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8

6 Control of the IP 265 by the CPU User Program . . . . . . . . . . . . . . . . . . . . . 6 - 1

6.1 Control of IP 265 Program Execution . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1

6.2 Transfer Times for Data Exchange Between CPU and IP 265 . . . . . . . . 6 - 3

6.3 CPU Program Section for Control of the IP 265 . . . . . . . . . . . . . . . . . . 6 - 4

6.3.1 Structure of the CPU Program Section . . . . . . . . . . . . . . . . . . . . . . . . 6 - 5

6.3.2 Programming blocks of the CPU Program Part . . . . . . . . . . . . . . . . . . . 6 - 6

7 Startup, Loading and Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1

7.1 Function Model of a Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1

7.2 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 5

7.2.1 Loading the IP 265 by Means of COM 265 via the

External I/O Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 5

7.2.2 Loading the IP 265 from the Memory Submodule . . . . . . . . . . . . . . . . 7 - 7

7.3 Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 8

7.3.1 Possible Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 8

7.3.2 Useful Operating States for Normal Operation and Transitions . . . . . . . 7 - 9

EWA 4NEB 812 6130-02a

IP 265 Summary

Page

8 Fundamentals of COM 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1

8.1 Preparations for Working with COM 265 . . . . . . . . . . . . . . . . . . . . . . . 8 - 2

8.2 COM 265 Screen Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 4

8.3 Basic COM 265 Functions in the "Function Selection" Form . . . . . . . . . 8 - 5

8.4 Hierarchical Structure of COM 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 8

8.5 COM 265 Operator Control Philosophy . . . . . . . . . . . . . . . . . . . . . . . . 8 - 10

8.5.1 Help Forms and Help Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 10

8.5.2 Errors and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 13

8.5.3 Cursor Control in Control System Flowcharts and Input Fields . . . . . . . . 8 - 15

8.5.4 Key Assignments for Editing Functions . . . . . . . . . . . . . . . . . . . . . . . . 8 - 16

9 Programming the IP 265 with COM 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1

9.1 Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1

9.2 Configuring the IP 265 Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 4

9.3 COM 265 Language Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 6

9.3.1 Operands in a Control System Flowchart . . . . . . . . . . . . . . . . . . . . . . . 9 - 8

9.3.2 Language Elements in a Control System Flowchart . . . . . . . . . . . . . . . 9 - 11

9.4 Enter IP 265 User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 27

9.4.1 Rules and Recommendations for Programming . . . . . . . . . . . . . . . . . . 9 - 27

9.4.2 Entries in the Local IP 265 Assignment List . . . . . . . . . . . . . . . . . . . . . 9 - 30

9.4.3 Entering a Control System Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 33

9.4.4 Entering the Segment Name and Segment Commentary . . . . . . . . . . . . 9 - 46

9.5 Compiling the IP 265 User Program . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 48

9.5.1 IP 265 User Program Load on the IP 265 . . . . . . . . . . . . . . . . . . . . . . 9 - 49

9.5.2 What if there is an IP 265 Overload? . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 51

10 Testing and Simulation with COM 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1

10.1 Off-Line Simulation of the IP 265 User Program . . . . . . . . . . . . . . . . . . 10 - 1

10.1.1 General Information on Simulation with COM 265 . . . . . . . . . . . . . . . . . 10 - 1

10.1.2 Starting the Simulator and Simple Simulation of a COM 265

Language Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 4

10.1.3 Generating Simulator Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 6

10.1.4 Resetting Simulator Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 14

10.1.5 Symbols for Simulator Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 15

10.1.6 Clocked Simulator Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 17

10.1.7 Text Representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 18

EWA 4NEB 812 6130-02a

vii

Summary IP 265

Page

10.2 On-Line Testing of the IP 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 20

10.3 Wiring Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 23

11 COM 265 Services and File Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1

11.1 Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1

11.1.1 Invoking the Symbols Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 2

11.1.2 Loading the IP 265 Via the I/O Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 2

11.1.3 Storing an IP 265 User Program on a Memory Submodule . . . . . . . . . . 11 - 4

11.1.4 Reading an IP 265 User Program from a Memory Submodule . . . . . . . . 11 - 6

11.1.5 Printing an IP 265 User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 8

11.2 File Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 9

11.2.1 Copying an IP 265 User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 10

11.2.2 Deleting an IP 265 User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 11

11.2.3 Display Directory of All IP 265 User Programs . . . . . . . . . . . . . . . . . . . 11 - 12

11.2.4 Renaming an IP 265 User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 13

12 IP 265 Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1

12.1 General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1

12.2 Interconnecting Two IP 265s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 5

12.3 Power Supply for Expanded IP 265s . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 5

12.4 Addressing the Expansion Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . 12 - 6

12.5 Sample Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 6

13 Sample Applications and Programming Aids . . . . . . . . . . . . . . . . . . . . . . . 13 - 1

13.1 Sample Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1

13.1.1 Simple Sample Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 2

13.1.2 Sample Program with Parameter Interchange . . . . . . . . . . . . . . . . . . . . 13 - 7

13.1.3 Sample Program with Expansion and Parameter Interchange . . . . . . . . . 13 - 13

13.2 Programming Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 14

14 Standard Function "Counter" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 1

viii

EWA 4NEB 812 6130-02a

IP 265 Summary

Page

Appendices

A Diagnostics and Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1

A.1 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1

A.2 IP 265 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 2

B Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1

C Dimension Drawing of the IP 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 1

D Keyboard Layout for COM 265 Editing Functions on the Programmer . . . . D - 1

E Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E - 1

F Active and Passive Faults in Automation Systems . . . . . . . . . . . . . . . . . . . F - 1

G Accessories and Order Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G - 1

Index

EWA 4NEB 812 6130-02a

IP 265 Preface

Preface

The IP 265 represents an innovative enhancement of the processing power of the PLC

(PLC=Programmable Logic Control). It is a powerful, freely programmable I/O module and a

member of the range of I/O modules common to the S5-100U, S5-90U/S5-95U and ET 200U

(distributed I/O system).

On the worldwide market of mini and micro PLCs, there is a growing tendency towards faster and

smaller components. In the case of existing mini PLCs of the SIMATIC S5 family, system-dependent

limits are set by processing speed of control commands. The conventional SIMATIC C1, C2, C3

circuitry is therefore still used for expecially fast applications. With this technology, hardware

connections which enable high-speed sub control but are not reversible in the sense of

"programmable" are set up by means of electrical wiring (solder bonds).

The use of FPGA technology in the IP 265 makes it possible for the first time to meet high speed

requirements for sub controls of an overall system with a freely programmable SIMATIC S5

module. Hardware connections are also set up on the IP 265 by loading memory contents into an

FPGA (Field Programmable Gate Array). The hardware connections established in this way enable

parallel and therefore fast sub control of an overall system. The FPGA used in the IP 265 also has

the advantage that the sub control can easily be modified by renewed loading of FPGA-relevant

data.

A special user program (IP 265 user program) must be loaded into the IP 265. There are two

options:

• A program generated to suit specific user requirements or

• Fixed-programmed standard software from Siemens

A special COM (COM 265) is available for free programming of the IP 265.

In addition to the programmable application, the IP 265 also offers the possibility of implementing the

special "timer" function by means of a standard program. Siemens offers a memory submodule with

the standard function counter for the IP 265. It is supplied separately and is not described in this

manual.

The program capacity of the FPGA used in the IP 265 is limited. The IP 265 is therefore used for

high-speed sub controls. More complex sub processes can be controlled with the IP 265 by adding

a further IP 265 module.

Note

In the manual, Section 13 "Sample Applications and Programming Aids" is reserved for program

examples. It enables fast startup of the module without having to read the entire manual.

EWA 4NEB 812 6130-02a

IP 265 Introduction

Introduction

Before you continue, you should read the introduction carefully. This facilitates use of the manual

and saves time.

To use the IP 265 optimally, you need detailed information.

In the manual (GHB), we have attempted to present this information as completely and as well

organized as possible. At the same time, we have attempted to meet the increased demands placed

on technical documentation. This means in particular:

• Standardization of the vocabulary and notation

• Extensive organization

• Visualization of individual topics

• Customer-oriented layout of the contents

In this way we would like to provide the information necessary for working with the IP 265 to both

inexperienced as well as experienced SIMATIC S5 users.

Description of contents

This manual represents a comprehensive description of the IP 265. It can be divided into individual

thematic blocks.

• Description (Sections 1 and 2)

- The "System Overview" informs you of the functions the module can handle and how it is

used in the S5-100U, S5-90U/95U and ET 200.

- The "Technical Description" provides general information on the interfaces of the module,

information on the pin assignments and technical specifications.

• Assembly and connection buildup (Section 3)

- The "Installation Guidelines" provide you with all the information you need to assemble the

module and link it with the process I/O. Furthermore, you are informed of the voltages the

IP 265 must be supplied with during normal operation.

• Mode of operation (Sections 4 to 7)

- We describe here generally how the module works in its system environment, giving you

information on parallel program execution and addressing of the IP 265 as well as control of

IP 265 program execution by the CPU. Using a function model, we will demonstrate the basic

user actions required for starting up the IP 265.

• Working with COM 265 (Sections 8 to 11)

- These sections give a detailed description of the necessary user inputs during startup of the

IP 265 with the aid of COM 265. It shows how the module functions are defined, simulated

off-line and tested on-line.

• Expansion (Section 12)

The expansion of two IP 265 modules is a special case. Module expansion is dealt with in a

separate section of this manual.

EWA 4NEB 812 6130-02a

xiii

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