Sharp AL-1631 User manual

CONTENTS

Parts marked with “ ” are important for maintaining the safety of the machine. Be sure to replace these parts

with the replacement parts specified to maintain the safety and performance of the machine.

SHARP CORPORATION This document has been published to be used

for after sales service only.

The contents are subject to change without notice.

SERVICE MANUAL

CODE : 00ZAL1641CS1E

DIGITAL LASER COPIER/

DIGITAL MULTIFUNCTIONAL

SYSTEM

AL-1631

AL-1641CS

MODEL AL-1645CS

(AL-1641CS)

The AL-1631/AL-1641CS/AL-1645CS Service Manual describes only changed from

AL-1215/AL-1530CS/AL-1540CS/AL-1551CS Service Manual.

For the common contents, please refer to the AL-1215/AL-1530CS/AL-1540CS/

AL-1551CS Service Manual (Code: 00ZAL1551CS1E)

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

•Parts Guide

MODEL Reference MODEL

1 AL-1631 AL-1215/AL-1540CS (SPF section)

2 AL-1641CS AL-1540CS/AL-1551CS (Duplex section)

3 AL-1645CS AL-1540CS (without SPF, with Duplex)

AL-1631/1641CS/1645CS GENERAL 1 - 1

[1] GENERAL

1. Major functions

Configurations

Descriptions of items

CPM: Copy speed (Copies Per Minute)

SB/MB: SB = Manual feed single bypass, MB = Manual feed multi bypass

2 tray: Second cassette unit.

SPF: Original feed unit

R-SPF: Duplex original feed unit

Color scanner: Color scanner function

GDI printer: GDI printer function with USB.

PCL printer: PCL printer function with USB.

SOPM: Scan Once Print Many function (Many copies are made by one scan.)

Duplex: Auto duplex copy/print function

Memory: Standard page memory

FAX: FAX function.

Descriptions of table

: Standard provision

: No function or no option available

Opt: Option

Item CPM

(LT) SB/MB 2 Tray SPF R-SPF Color

Scanner

GDI

printer

PCL

printer SOPM Duplex Memory FAX

Model

AL-1631 16CPM MB 8M

AL-1641CS 16CPM MB 16M

AL-1645CS 16CPM MB 16M

AL-1631/AL-1641CS

AL-1645CS

qPARTS GUIDE

CONTENTS

Because parts marked with "!" is indispensable for the machine safety maintenance and poeration, it must

Be replaced with the parts specific to the product specification.

SHARP CORPORATION

This document has been published to be used for

after sales service only.

The contents are subject to change without ontice.

CODE:00ZAL1641CSP1

DIGITAL LASER COPIER /

DIGITAL MULTIFUNCTIONAL SYSTEM

AL-1631

AL-1641CS

MODEL AL-1645CS

(For North America and LAG2)

(AL-1641CS)

1 Exteriors

2 Original cover unit (AL-1645CS)

5 SPF exteriors (AL-1631/AL1641CS)

6 SPF transport unit (AL-1631/AL1641CS)

7 RSPF SPF pick up unit

(AL-1631/AL1641CS)

8 Operation panel

9 Side door unit

F Optical frame

G LSU unit

H Delivery paper guide unit

I Middle frame

J Base plate unit 1

K Base plate unit 2

L Fusing unit

M Drive unit

O Multi manual paper feeding cover unit

Q Multi manual paper feeding unit

T 250 sheets tray

U Harness

X Packing material & accessories

Y Operation PWB

Z MCU PWB

■ Index

The AL-1645CS/AL-1641CS/AL-1631 Parts Guide describes

only changed from AL-1215/AL-1530CS/AL1540CS/

AL-1551CS Parts Guide.

For the common parts, please refer to the

AL-1215/AL-1530CS/AL1540CS/AL-1551CS Parts Guide

(Code: 00ZAL1551CSP1)

[Note]

MODEL

AL-1645CS

AL-1641CS

AL-1631

AL-1215

AL-1530CS

AL-1540CS

AL-1551CS

Reference MODEL

– 1 –

DEFINITION

The definition of each Rank is as follows and also noted in the list

Rank A : Maintenance parts, and consumable parts which are not included in but closely related to maintenance parts

Rank B : Performance/function parts (sensors, clutches, and other electrical parts), consumable parts

Rank E : Unit parts including PWB

Rank D : Preparation parts (External fitting, packing, parts packed together)

Rank C : Parts other than the above (excluding sub components of PWB)

Because parts marked with "!" is indispensable for the machine safety maintenance and operation, it must be replaced with

the parts specific to the product specification.

FOther than this Parts Guide, please refer to documents Service Manual(including Circuit Diagram)of this model.

FPlease use the 13 digit code described in the right hand corner of front cover of the document, when you place an order.

FFor U.S. only-Use order codes provided in advertising literature. Do not order from parts department.

1Exteriors

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

10 GCAB-0061QSZ1 AK D Left exterior

12 GCOV-0045QSZ2 AG D Rear cover SPF (AL-1631/AL1641CS)

GCOV-0045QSZ3 AG D Rear cover SPF (AL-1645CS)

13 CFIX-0021QS06 AG D Glass fixing plate (AL-1631/AL1641CS)

CFIX-0021QS11 AH D Glass fixing plate (AL-1645CS)

17 GCAB-0062QSZ2 AN D Right exterior SPF (AL-1631/AL1641CS)

GCAB-0062QSZ3 AL D Right exterior SPF (AL-1645CS)

18 GCAB-0026QSJ2 AZ D Rear exterior SPF (AL-1631/AL1641CS)

GCAB-0004QSJ1 AX D Rear exterior SPF (AL-1645CS)

PRP01803

– 2 –

2Original cover unit (AL-1645CS)

5SPF exteriors (AL-1631/AL1641CS)

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

2GCOVH0004QSJ1 AX D OC cover M

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

2LPLTP0011QSJ2 AH C Control plate F

3LPLTP0012QSJ2 AH C Control plate R

34 PCUSS0025QSZ1 AQ D OC mat

PRP01804

PRP01805

– 3 –

6SPF transport unit (AL-1631/AL1641CS)

7SPF pick up unit (AL-1631/AL1641CS)

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

15 NBLTT0006QSZ1 AE B Belt(83MXL4.8)

27 NBLTT0003QSZ1 AF B Belt(B91MXL4.8)

30 PGIDM0024QSZ3 AN C Transport paper guide

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

5LSTPP0001QSZ1 AD C Paper stopper R

17 PPIPP0008QSZZ AD C Clutch sleeve

(Unit)

901 CFRM-0011RS58 BF E SPF pick up unit

PRP01806

PRP01807

– 4 –

8Operation panel

9Side door unit

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

CPNLH0023QS0D AR N D Panel (AL-1631)

CPNLH0023QS0E AR N D Panel (AL-1641CS)

CPNLH0023QS0F AT N D Panel (AL-1645CS IN series)

CPNLH0023QS0G AT N D Panel (AL-1645CS AB series)

5CBTN-0050QS02 AF E Operation key R (AL-1631)

CBTN-0050QS01 AE E Operation key R (AL-1641CS/AL-1645CS)

8CPWBF0113QSF4 BB N E Operation PWB (AL-1631)

CPWBF0113QSF5 BB N E Operation PWB (AL-1641CS/AL-1645CS)

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

5LPLTM0043QSZZ AD C Earth plate (AL-1631)

LPLTM0132QSZZ AH C Earth plate (AL-1641CS/AL-1645CS)

15 NSFTZ0006QSZZ AG C PS shaft

21 XEPSD30P08X00 AA C Screw(3×8) (AL-1641CS/AL-1645CS)

22 NGERH0048QSZZ AE C DUP drive gear (AL-1641CS/AL-1645CS)

23 NGERH0051QSZZ AE C DUP drive gear A (AL-1641CS/AL-1645CS)

24 NROLP0025QSZZ AM C DUP drive roller (AL-1641CS/AL-1645CS)

25 MSPRC0050QSZZ AB C DUP pressupe spring (AL-1641CS/AL-1645CS)

26 NROLP1122FCZZ AF C PS upper roller (AL-1641CS/AL-1645CS)

PRP01808

PRP01809

22 23

– 5 –

FOptical frame

GLSU unit

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

6DUNT-0276QS11 BT E Carriage unit

10 MLOKZ0004QSZZ AD C Carriage lock (AL-1631/AL-1641CS)

MLOKZ0004QSZ1 AD C Carriage lock (AL-1645CS)

18 PGIDM0099QSZ1 AH C Paper guide

21 PSHEZ0367QSZ1 AD N C Cable fixing sheet

22 PDUC-0005QSZ2 AD N C Fan duct JAG

32 RCORF0018QSZZ AR C FFC core

39 PSHEZ0389QSZ1 AK C Scanner sheet

40 DHAI-0268QSZ1 AH C CCD-MCU harness

44 PSHEZ0401QSZ1 AG N C Scanner core sheet

45 PTPE-0056QSZZ AD N C Double-sided tape

46 PMLT-0068QSZZ AC C Core holder malt

47 LFIX-0025QSZZ AG N C CCD harness fixing plate

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

2DHAI-0282QSZ1 AG C LSU harness

PRP01810

PRP01811

– 6 –

HDelivery paper guide unit

IMiddle frame

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

6PGIDM0006QSZ3 AM C Delivery paper guide

14 DHAI-0282QSZ1 AG C LSU harness

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

5NBLT-0005QSZZ AH B Delivery roller drive belt (AL-1631)

8MSPRC0330QSZZ AC C Hopper spring

12 NFANP0005QSZ2 AU B Fan

25 PGIDM0009QSZ1 AG C Harness guide

31 LPLTM0133QSZ1 AE C DUP motor sink (AL-1641CS/AL-1645CS)

32 PSPAZ0017QSZZ AK C DUP spacer (AL-1641CS/AL-1645CS)

33 XEBSD30P10000 AA C Screw(3×10) (AL-1641CS/AL-1645CS)

34 XHBSE30P06000 AA C Screw(3×6) (AL-1641CS/AL-1645CS)

35 RMOTP0012QSZZ AW B DUP transport motor (AL-1641CS/AL-1645CS)

36 PSHEZ0156QSZZ AE C Harness protection sheet (AL-1641CS/AL-1645CS)

37 NBLTT0004QSZ1 AF B Belt (AL-1641CS/AL-1645CS)

38 PSHEZ0155QSZZ AD C Sheet (AL-1641CS/AL-1645CS)

PRP01812

PRP01813

– 7 –

JBase plate unit 1

KBase plate unit 2

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

26 QSW-B0017QSZZ AF B Tray detect switch

34 LRALP0001QSJ2 AM C Base plate rail R

NO. PARTS CODE PRICE

RANK NEW

MARK PART

RANK DESCRIPTION

4CPWBX0121QS49 BY N E MCU PWB

5CPWBF0114QSE1 BA E IF PWB (AL-1641CS/AL-1645CS)

7DHAI-0283QSZZ AD C MCU-I/F harness (AL-1641CS/AL-1645CS)

31 RCORF0026QSZZ AE C Ferrite core (AL-1641CS/AL-1645CS)

PRP01814

PRP01815

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