Sharp AF-06CSL User manual

AF-06CSL

S3210AF06CSL/

SERVICE MANUAL

Page

SPECIFICATIONS ................................................................................................................................................ 2

EXTERNAL DIMENSIONS ................................................................................................................................... 3

WIRING DIAGRAM............................................................................................................................................... 3

HOW TO OPERATE ............................................................................................................................................. 4

OPERATION INSTRUCTUINS ............................................................................................................................. 5

INSTALLATIOIN INSTRUCTIONS ......................................................................................................................12

DISASSEMBLING PROCEDURE....................................................................................................................... 14

HOW TO REPAIR REFRIGERATION ................................................................................................................ 18

ELECTRICAL COMPONENT TEST ....................................................................................................................21

MICROCOMPUTER CONTROL SYSTEM ..........................................................................................................22

TROUBLESHOOTING GUIDE ............................................................................................................................26

COOLING LOAD ESTIMATE FORM ...................................................................................................................31

RUNNING CONDITION .......................................................................................................................................33

PACKING AND ACCESSORIES .........................................................................................................................34

REPLACEMENT PARTS LIST ............................................................................................................................35

TABLE OF CONTENTS

AIR CONDITIONER

MODEL

Intheinterestsofuser-safety(Requiredbysafetyregulationsinsome

countries)theset should berestoredtoits original conditionandonly

parts identical to those specified should be used.

AF-06CSL

SHARP CORPORATION This document has been published to be used for after

sales service only.

The contents are subject to change without notice.

AF-06CSL

SPECIFICATIONS

Models AF-06CSL

Cooling capacity BTU/h 6000

Moisture removal Pints/h 1.5

ELECTRICAL DATA

Phase Single

Rared frequency Hz 60

Rated voltage Volts 115

Rated current Amps 5.2

Rated input Watts 545

Power factor % 91

EER BTU/Wh 11.0

COMPRESSOR

Type (Hermetically sealed rotary type)

Model, Motor output

39R141AA-04P, 460W

REFRIGERANT SYSTEM

Evaporator Louver fin, Grooved tube, 7mm, Hair pin

Condenser Louver fin, Grooved tube, 7mm, Hair pin

Control O.D. x I.D. x Length x Q'ty(mm) 2.7 x 1.2 x 700 x 1

(Capillary tube)

Refrigerant volume R-22(OZ) 11.8

(Factory change)

NET DIMENSIONS

Width Height Depth

inches(mm)

17-23/32(450) x 14-9/16(370) x 14-7/8(378)

Net Weight lbs 48

GROSS DIMENSIONS

Width Height Depth

inches(mm)

20-7/8(530) x 18-1/8(460) x 18-3/8(467)

Gross Weight lbs 54

FAN SYSTEM

Indoor side(Evaporator) Centrifugal fan

Outdoor side(Condenser) Propeller fan

Air flow rate(indoor side) CFM High / Med / Low

195 / 175 / 150

OTHERS

Safety devices Compressor: Overload relay

Fan motor: Internal thermal protector

Air filter Polypropylene net

Power cord length ft 6.0

Power plug type 125V, 10A

ELECTRICAL PARTS

Running capacitor 250V-25µF

Fan capacitor 250V-6µF

Thermistor 15kΩat 78˚C

Fan motor OBM-2016K1 (MLA998)

Overload relay B200-130-141E

AF-06CSL

WIRING DIAGRAM

Figure W-1

EXTERNAL DIMENSIONS

Figure E-1

17-23/32"

33-7/16" (full opened)

21-21/32" (full closed)

14-7/8"

13-5/8"

1-15/32"

15-11/16"

4-1/8"

OVERLOAD

PROTECTOR

A.C

EARTH

M.C

CONNECTOR

HML

FAN MOTOR

CAPACITOR

250V 6µF

FAN MOTOR

RUNNING

CAPACITOR

250V 25µF

THERMAL

PROTECTOR

BLBK

GY RE OR WH

COMPRESSOR

MOTOR

: BLACK

: BLUE

: RED

: WHITE

: GREEN

: GRAY

: ORANGE

POWER SUPPLY CORD

115V 60Hz

3A 125V

GR MRY CONTROL

BOARD UNIT

NR C1

CN1

BCN2

BCN3

OUT

RIBBED

NON RIBBED

RE WH

BCN1

CN2

CN3

FU1

123654

WIRE COLOR

YELLOW TH1

RY3

RY2

RY1

CNR3

CNR2

CNR1

THERMISTOR

(ROOM TEMP)

DISPLAY

BOARD

UNIT

AF-06CSL

HOWTO OPERATE

1Receiver window for remote

control signal

2Display

3SELECTOR indicator

4SELECTOR pad

5TEMPERATURE setting pad

----Lower temp.

----Raise temp.

6TIMER ON/OFF pad

7TIMER indicator

8ENERGY SAVER pad

9ENERGY SAVER indicator

0POWER ON/OFF pad

qPOWER indicator

34567

PARTS NAMES

UNIT

CONTROL PANEL

1Front Cabinet

2Air Inlet (Indoor Side)

3Horizontal Louvers

4Vertical Louvers

5Air Outlet (Indoor Side)

6Control Panel

7Rear Cabinet

8Air Inlet (Outdoor side)

9Filter (Pull the filter handle

to the right to remove.)

0Filter Handle

qPower Cord

POWER

ON/OFF

SELECTOR

TIMER

ON/OFF

ENERGY

SAVER

COOL / FAN TEMP

4 5 6 7 8 9

AF-06CSL

POWER

ON/OFF

SELECTOR

TIMER

ON/OFF

ENERGY

SAVER

COOL / FAN TEMP

POWER

indicator

SELECTOR indicator

POWER ON/OFF pad

---Lower temp.

---Raise temp.

Touch POWER ON/OFF pad.

•The unit is preset at 74°F and HIGH

COOL. Thiswillshowinthedisplaywhen

the power is first turned on.

•POWER indicator and SELECTOR

indicator (COOL) will light.

Toturnofftheunit,touchPOWER

ON/OFF pad again.

•POWER indicator and SELECTOR

indicator will go off.

Touch the TEMPERATURE setting

pad to adjust the temperature

setting.

•Temperature can be set within the range

of 64°F to 86°F.

•Display will change as you touch

the pad.

NOTE:

•The latest temperature setting will be memorized and will appear on the display the next time

the unit is turned on.

•In cases of power outages or when the unit is disconnected; when the power is restored or the

unit is plugged in, the unit and display will return to the preset conditions of 74°F and HIGH

COOL. The unit will not automatically turn back on. The user must touch POWER ON/OFF to

resume opertion.

During cooling operation

COOLING OPERATION

TO CHANGETEMPERATURE SETTING

HOWTO OPERATE

POWER

ON/OFF

SELECTOR

TIMER

ON/OFF

ENERGY

SAVER

COOL / FAN TEMP

TEMPERATURE setting pad

AF-06CSL

POWER

ON/OFF

SELECTOR

TIMER

ON/OFF

ENERGY

SAVER

COOL / FAN TEMP

SELECTOR indicator

SELECTOR pad

TO CHANGE FAN SPEED AND OPERATION MODE

During operation

TouchSELECTORpadandselectthe

operation mode and fan speed.

•SELECTORindicatoranddisplaywilllight

in order as you touch.

NOTES ON OPERATION MODE:

SELECTOR DISPLAY

HIGH COOL

MED COOL

LOW COOL

HIGH FAN

MED FAN

LOW FAN

•The latest operation mode will be memorized and the selector indicator and display will light

when the unit is turned on.

•In fan only operation, the temperature display will go off.

•When the SELECTOR is changed to fan only operation from cooling operation, it will take 5

seconds for the compressor to stop.

COOL

FAN

MODE

Cooling operation with high fan speed.

Cooling operation with medium fan speed.

Cooling operation with low fan speed.

Fan only operation with high fan speed.

Fan only operation with medium fan speed.

Fan only operation with low fan speed.

HIGH COOL MED COOL

MED FANLOW FAN

LOW COOL

HIGH FAN

AF-06CSL

POWER

ON/OFF

SELECTOR

TIMER

ON/OFF

ENERGY

SAVER

COOL / FAN TEMP

ENERGY SAVER indicator

ENERGY SAVER pad

ENERGY SAVER

TO CHANGE AIR FLOW DIRECTION

Horizontal louvers

Adjust UP/DOWN air flow

The horizontal louvers are used to adjust the UP / DOWN direction of air flow, and the vertical

louvers are used to adjust the LEFT / RIGHT direction of air flow for uniform and efficient

cooling of the room.

During normal operation, the thermostat automatically controls cooling and the fan runs continuously.

When the ENERGY SAVER is selected, the thermostat automatically controls cooling and the fan

automatically stops when the compressor is not operating. (Fan will stop 30 seconds after the compressor

stops. After the fan stops, the fan is programmed to rotate for approx. 2 minutes to detect room

temperature. This will occur within a 20 min time span.)

2Tocancel,touchENERGYSAVER

pad again.

•ENERGY SAVER indicator will go

off.

NOTE: ENERGY SAVER cannot be set during fan only (HIGH FAN, MED FAN, LOW FAN)

operation.

During cooling operation

Adjust LEFT/RIGHT air flow

Lever

Touch ENERGY SAVER pad.

•ENERGY SAVER indicator will light.

Vertical louvers

AF-06CSL

POWER

ON/OFF

SELECTOR

TIMER

ON/OFF

ENERGY

SAVER

COOL / FAN TEMP

SELECTOR indicator

TIMER ON/OFF pad

TIMER indicator

ONTIMER OPERATION

(If you wish to start the operation

6 hours and 30 minutes later, set

the delay time as shown above.)

1Touch the TIMER ON/OFF pad to set

the delayed start time.

•Thetimesettingwillchangeasyoutouchthe

pad. The display will change as follows;

•The timer will be set, 5 seconds after the

TIMER ON/OFF pad is touched for the last

time.

•SELECTOR indicator and TIMER indicator

will light.

•The time display will count down the

remaining time.

•The unit will start when the set time expires.

The temperature setting will be displayed.

•This unit has a built-in timer that can be programmed to start the unit up to 12 hours in advance. You can

set the timer to start in increments of 30 minutes (0.5 hours) up to 9.5 hours in advance of the start time,

or in 1 hour increments from 10 to 12 hours in advance of the start time.

•The unit will start automatically according to your setting.

NOTES FOR TIMER SETTING AND OPERATION:

•AftersettingtheTIMER,changethetemperatureandfan speedsettingsasshownonpages11

and12. Whenthetemperatureissetinthetimermode, thetemperaturewillshow inthedisplay

for 5 seconds and then return to the time display.

•The last setting used will be memorized and will appear on the display the next time you

operate the unit with the TIMER function.

•If a power failure occurs while the ON or OFF TIMER is set, the TIMER memory will be

cancelled and will not resume even after power is reinstated. The unit will not automatically

start.

•OFF TIMER OPERATION can also be set with the REMOTE CONTROL.

When the unit is not operating

TO CANCEL THE TIMER SETTING

Touch the TIMER ON/OFF pad again after the

timer is set, or press the TIMER ON/OFF pad

until CL(cancel) appears on the display.

0.5h 1.0h 1.5h 10h

Preset(0.5h)

Previous setting

11h12h

CL(cancel)

AF-06CSL

POWER

ON/OFF

SELECTOR

TIMER

ON/OFF

ENERGY

SAVER

COOL / FAN TEMP

TIMER ON/OFF pad

TIMER indicator

OFFTIMER OPERATION

•This unit has a built-in timer that can be programmed to shut the unit off up to 12 hours in advance. You

can set the timer to stop in increments of 30 minutes (0.5 hours) up to 9.5 hours in advance of the stop

time, or in 1 hour increments from 10 to 12 hours in advance of the stop time.

•The unit will stop automatically according to your setting.

1Touch the TIMER ON/OFF pad to set

the delayed stop time.

•Thetimesettingwillchangeasyoutouchthe

pad. The display will change as follows;

•The timer will be set, 5 seconds after the

TIMER ON/OFF pad is touched for the last

time.

•TIMER indicator will light.

•The time display will count down the

remaining time.

•The unit will stop when the set time expires.

All indicators and displays will go out.

(If you wish to stop the

operation 10 hours later, set

the delay time as shown

above.)

TO CANCEL THE TIMER SETTING

Touch the TIMER ON/OFF pad again after the

timerissetor,presstheTIMERON/OFFpad until

CL(cancel) appears on the display.

When the unit is operating

0.5h 1.0h 1.5h 10h

Preset(0.5h)

Previous setting

11h12h

CL(cancel)

AF-06CSL

Remove the battery compartment cover.

Insert the batteries in the compartment,

making sure the and polarities

are properly aligned.

Replace the cover.

INSTALLING BATTERIES

Use two size-AAA (R03) batteries.

Batterycompart-

ment cover

NOTES:

•The battery life is approximately one year with normal use.

•When you replace the batteries, always use two new ones of the same type.

•If the remote control does not operate normally after replacing the batteries, take out the

batteries and replace them again after 30 seconds.

•Ifyouwillnotbeusingtheunitforalongtime,removethebatteriesfromtheremotecontrol.

ATTACHINGTHE REMOTE CONTROL HOOK

•Remove the backing from the remote control hook.

•Attach the hook onto the left side of the unit's front

cabinet.

•Topreventloss,hooktheremotecontrolonthefront

cabinet when not in use. Front Cabinet

Remote control hook

Rear Cabinet

HOWTO USETHE REMOTE CONTROL

Point the remote control towards the unit's re-

ceiver window and press the desired button. A

beep will sound when the unit receives the signal.

•Make sure no objects, such as curtains, block the

receiver window.

•The remote control operates from up to 20 feet (6

meters) away.

•The beep will also sound when each pad on the

control panel is touched.

CAUTION:

•Do not expose the receiver window to direct sunlight. This can adversely affect its operation. In

such case, close the curtains to block the sunlight.

•Use of a fluorescent lamp in the same room may interfere with the transmission of the signal.

•Theunitmaybeaffectedbysignalsemittedfromtheremotecontrolofatelevision,VCRorother

equipment used in the same room.

•Donotleave theremote control exposedto directsunlightor neara heater. Protect the remote

control from moisture and shock which can discolor or damage it.

USINGTHE REMOTE CONTROL

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