Safe Fleet PRIME DESIGN VRR-E-PM21 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

2

3

410

6

8

1

5

7

9

60” Channels (4X)

Mountings (6X)

Top Connector (2X) Bottom Connector (2X)

M8 Bolt (4X)

End Caps (4X) Screws (8X) Brackets (4X)

VRR-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

1—FBM-0020 ........................................................ (Qty 1)

Channels with Hardware

CONTENTS OVERVIEW

2—Rear Crossbar Assembly.................................. (Qty 1)

3—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

3

VRR-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

6—Front Drive Shaft .............................................. (Qty 2)

B Version, 35.75”

7—Z Post ................................................................ (Qty 2)

Adjustable, 7.25”

8—L Post................................................................. (Qty 2)

US3, Square Cap, 11.25”

9—Drive Shaft........................................................ (Qty 1)

Rear, Left Hand, 34.00”

5—Connecting Bar................................................. (Qty 2)

48.00”

4—Drive Shaft........................................................ (Qty 1)

Rear, Right Hand, 34.00”

10—Removeable Handle ...................................... (Qty 1)

HKT-8163 Rotation Hardware Kit

" Flat Washer (20X)

Anti-Seize (2X)

Lubricant (2X)

Clevis Pin (2X)Cotter Pin (2X)

M8 x 50MM (8X) ⅜" x 2.25" (4X)

1.00" Sealing

Stickers (20X)

M8 Lock Nut (10X) ⅜" Lock Nut (4X) ⅜" Flat Washer (8X)

M8 x 25MM (2X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

4

Rear

Front

Rear

Front

VRR-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

FBM-0020

MOUNTING BRACKETS

Loosen nuts

Slide the upper and lower

Channel Connectors into

Channels and align holes

Slide all Mounting Bodies

onto Base Puller Assembly 2

Position Base Pullers and

Nut onto Roof Mounting Boss 1

3.2

3.1

Torque to

80 in-lbs

4.1

4.2

Slide Channels onto

Mounting Brackets

INSTALLER NOTE: Mounting Brackets

must be disassembled for installation

onto the vehicle’s roof.

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

5

Left Rear

47.00”

4”

55.50”

Right Rear

47.00”

4”

55.50”

Left Rear

Flush to end

96.00”

Right Rear

96.00”

VRR-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

5

Torque screws to 90 in-lbs

6Set to distances then torque Mounting Bracket nuts to 80 in-lbs

7

Loosen Bolts

8Set to distances shown, but do not tighten at this time

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

6

1

3/17

2

4

5

7

16

6.25”

Rear

Front

Rear

6

8

RIGHT ROTATION ASSEMBLY

CROSSBARS CROSSBAR ADJUSTMENT

Torque to

90 in-lbs 1.2

VRR-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

1.1

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

7

VRR-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

REAR DRIVE SHAFT

CONNECTING BAR

CYLINDER HARDWARE

FRONT DRIVE SHAFT

2.1

2.2

2.3

Torque to

90 in-lbs

3.1

3.2

4.1

5.1

5.3

4.2

5.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

8

VRR-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

CONNECTING BAR FASTENERS

L POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

Z POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

6

7.1

7.2

Torque to 90 in-lbs

8.2

Torque to 90 in-lbs

8.1

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

9

VRR-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

11/17

10

12

13

15

16

14

16

LEFT ROTATION ASSEMBLY

REAR DRIVE SHAFT CYLINDER HARDWARE

9.1

Torque to

90 in-lbs

9.2

9.3

10.1

10.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

10 CONNECTING BAR

CONNECTING BAR FASTENERS Z POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

FRONT DRIVE SHAFT

13

Torque to 90 in-lbs

11.1

11.2

12.1

12.2

12.3

14.1

14.2

VRR-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

Safe Fleet PRIME DESIGN VRR-E-PM21 User manual

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