Safe Fleet PRIME DESIGN VRR3-E-PM21 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

2

4

5

13

7

1

6

8

10

60” Channels (4X)

Mountings (6X)

Top Connector (2X) Bottom Connector (2X)

M8 Bolt (4X)

End Caps (4X) Screws (8X) Brackets (6X)

3

11

12

9

VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

1—FBM3-0020 ...................................................... (Qty 1)

Channels w/Hardware

CONTENTS OVERVIEW

2—Rear Crossbar Assembly.................................. (Qty 1)

3—Center Crossbar Assembly............................... (Qty 1)

4—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

3

VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

7—Front Drive Shaft .............................................. (Qty 2)

B Version, 35.75”

8—Z Post ................................................................ (Qty 2)

Adjustable, 7.25”

9—L Post................................................................. (Qty 2)

US3, Square Cap, 11.25”

10—Drive Shaft...................................................... (Qty 1)

Rear, Left Hand, 34.00”

6—Connecting Bar................................................. (Qty 2)

48.00”

5—Drive Shaft........................................................ (Qty 1)

Rear, Right Hand, 34.00”

13—Removeable Handle ...................................... (Qty 1)

11—Connecting Bar .............................................. (Qty 1)

24.00”

12—Front Drive Shaft............................................ (Qty 1)

B Version, 11.75”

" Flat Washer (20X)

Anti-Seize (2X)

Lubricant (2X)

Clevis Pin (2X)Cotter Pin (2X)

M8 x 50MM (8X) ⅜" x 2.25" (4X)

1.00" Sealing

Stickers (20X)

M8 Lock Nut (10X) ⅜" Lock Nut (4X) ⅜" Flat Washer (8X)

M8 x 25MM (2X)

HKT-8163 Rotation Hardware Kit

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

4

Rear

Front

Rear

Front

VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

FBM3-0020

MOUNTING BRACKETS

Loosen nuts

Slide the upper and lower

Channel Connectors into

Channels and align holes

Slide all Mounting Bodies

onto Base Puller Assembly 2

Position Base Pullers and

Nut onto Roof Mounting Boss 1

3.2

3.1

Torque to

80 in-lbs

4.1

4.2

Slide Channels onto

Mounting Brackets

INSTALLER NOTE: Mounting Brackets

must be disassembled for installation

onto the vehicle’s roof.

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

5

Left Rear

47.00”

4”

55.50”

Right Rear

47.00”

4”

55.50”

Left Rear

Flush to end

Right Rear

51.00”48.00”

51.00” 48.00”

VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

5

Torque screws to 90 in-lbs

6Set to distances then torque Mounting Bracket nuts to 80 in-lbs

7

Loosen Bolts

8Set to distances shown, but do not tighten at this time

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

6

Rear

Front

Center

Front

Rear

1

3/17

2

4

5

7

9

6

8

1

8.25” 8.25”

8.25” 3.25”

6.25” 8.25”

RIGHT ROTATION ASSEMBLY

CROSSBARS CROSSBAR ADJUSTMENT

Torque to

90 in-lbs 1.2

VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

1.1

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

7

VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

REAR DRIVE SHAFT

CONNECTING BAR

CYLINDER HARDWARE

2.1

2.2

2.3

Torque to

90 in-lbs

3.1

3.2

4.1

4.2

FRONT DRIVE SHAFT

5.1

5.2

5.3

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

8

VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

CONNECTING BAR FASTENERS

L POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

DRIVE SHAFT SEALING

Z POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

6

7.1

7.2

Torque to 90 in-lbs

8.2

Torque to 90 in-lbs

8.1

9.1

9.2

Apply Silicone Sealant

to Connecting Bar ends

9.1

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

9

VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

11/17

10

12

13

15

18

14

16

LEFT ROTATION ASSEMBLY

REAR DRIVE SHAFT CYLINDER HARDWARE

10.1

Torque to

90 in-lbs

10.2

10.3

11.1

11.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

10

VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

CONNECTING BAR

CONNECTING BAR FASTENERS Z POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

FRONT DRIVE SHAFT

14

Torque to 90 in-lbs

12.1

12.2

13.1

13.2

13.3

15.1

15.2

Safe Fleet PRIME DESIGN VRR3-E-PM21 User manual

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