Safe Fleet PRIME DESIGN VRI-E-PM21 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

2

3

4

11

6

1

5

8

10

60” Channels (4X)

Mountings (6X)

Top Connector (2X) Bottom Connector (2X)

M8 Bolt (4X)

End Caps (4X) Screws (8X) Brackets (4X)

7

9

VRI-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

1—FBM-0020 ........................................................ (Qty 1)

Channels with Hardware

CONTENTS OVERVIEW

2—Rear Crossbar Assembly.................................. (Qty 1)

3—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

3

VRI-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

6—Front Drive Shaft .............................................. (Qty 2)

38.75”

8—Z Post ................................................................ (Qty 2)

Adjustable, 7.25”

10—Drive Shaft...................................................... (Qty 1)

Rear, Left Hand, 34.00”

5—Connecting Bar................................................. (Qty 2)

48.00”

4—Drive Shaft........................................................ (Qty 1)

Rear, Right Hand, 34.00”

11—Removeable Handle ...................................... (Qty 1)

7—Drive Arm .......................................................... (Qty 1)

Incline Version with Bushing and Hardware

9—L Post................................................................. (Qty 2)

Roller Cap, 9.25”

12—HKT-8163-Rotation Hardware Kit ................. (Qty 2)

(Not called out in Overview)

" Flat Washer (10X)

Anti-Seize (1X)

Lubricant (1X)

Clevis Pin (1X)

Cotter Pin (1X)

M8 x 50MM (4X) ⅜" x 2.25" (2X)

1.00" Sealing

Stickers (16X)

M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)

M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

4

Rear

Front

Rear

Front

VRI-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

FBM-0020

MOUNTING BRACKETS

Loosen nuts

Slide the upper and lower

Channel Connectors into

Channels and align holes

Slide all Mounting Bodies

onto Base Puller Assembly 2

Position Base Pullers and

Nut onto Roof Mounting Boss 1

3.2

3.1

Torque to

80 in-lbs

4.1

4.2

Slide Channels onto

Mounting Brackets

INSTALLER NOTE: Mounting Brackets

must be disassembled for installation

onto the vehicle’s roof.

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

5

VRI-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

5

Torque screws to 90 in-lbs

6Set to distances then torque Mounting Bracket nuts to 80 in-lbs

8Set to distances shown, but do not tighten at this time

Left Rear

47.00”

4”

55.50”

Right Rear

47.00”

4”

55.50”

Left Rear

Flush to end

99.00”

Right Rear

99.00”

7

Loosen Bolts

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

6

8.25” 8.25”

Rear

Front

8.25” 9.25”Front

Rear

1

3/17

2

4

6

5

8

18

7

9

RIGHT ROTATION ASSEMBLY

CROSSBARS CROSSBAR ADJUSTMENT

Torque to

90 in-lbs 1.2

VRI-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

1.1

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

7

VRI-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

REAR DRIVE SHAFT

CONNECTING BAR

CYLINDER HARDWARE

FRONT DRIVE ARM

2.1

2.2

2.3

Torque to

90 in-lbs

3.1

3.2

4.1

5.1

4.2

5.2

Align holes

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

8

VRI-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

L POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

Z POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

FRONT DRIVE SHAFT CONNECTING BAR FASTENERS

7

8.1

8.2

Torque to 90 in-lbs

9.2

Torque to 90 in-lbs

9.1

6.1

6.2

6.3

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

9

11/17

10

12

13

15

18

14

16

VRI-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

LEFT ROTATION ASSEMBLY

REAR DRIVE SHAFT CYLINDER HARDWARE

10.1

Torque to

90 in-lbs

10.2

10.3

11.1

11.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

10

VRI-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

CONNECTING BAR

CONNECTING BAR FASTENERS Z POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

FRONT DRIVE SHAFT

14

Torque to 90 in-lbs

12.1

12.2

13.1

13.2

13.3

15.1

15.2

Torque to 90 in-lbs

13.4

Safe Fleet PRIME DESIGN VRI-E-PM21 User manual

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