Rotork Remote Control Series User manual

Top Quality Valve Actuators

Made in Sweden

Manual

SA PCU

RCEL

- 1 -

www.rotork.com www.remotecontrol.se

ELECTRICAL SHOCK HAZARD.To avoid serious personal injury,

property damage, turn off ALL power to the actuator before remov-

ing the cover.

Before installation or use, verify the nameplate information infor-

mation to insure the correct model number, torque, voltage and

enclosure type.

Be sure to completly review the actuator manual prior to operation.

Final limit switch adjustment MUST be done after mounting the ac-

tuator to the valve. Incorrect adjustment may cause actuator failure.

Over torque switches are factory set, tampering with the over

torque switch settings may damage the actuator and void the war-

ranty.

The actuator must be properly grounded. Use the grounding lugs

provided on the inside and outside of the actuator body.

To minimize the possible damage caused by condensation, be sure

to energize the heater.

CAUTION Specications

Input Power

90~230V AC ±10%, 50/60Hz

DC 24V / AC 24V

Input Power must match motor Ratings

Command Signal 4~20mA DC (Default), 0~5VDC,

0~10VDC, 1~5VDC, 2~10VDC

Dead Band 1 ~ 7,5% (1 scale 0,5%)

Output Signal 4~20mA DC

Load Resistance 750

Wiring Terminals YW 396 2P(3EA), 3P, 5P connector

Visual Indicators

4 LEDS,

Power (Blue), Fault (Yellow),

Open (Red), Close (Green)

Calibration Method ASCN (Autoscan) Button

Output Contact Relay Contact 250V AC 16A MAX.

(Inductive Load)

User Adjustable Delay Time: 0.5 Sec (Step)

Parameters

Dead Band: 0.2mA(Step)

Fail operation (during loss of command

signal) Select input signal. A FULL Set

or Clear

Resolution Min 1/1,000

Ambient Temperatur -10 ºC ~ +60 ºC

Ambient Humidity 90% RH MAX. (Non-Condensing)

Dielectric Strenght 1,500V AC 1 MIN.

(Input to Output to Power to Ground)

Insulation Resistance 500V DC 30MΩ MIN.

Warranty Information

The warranty will be void under the following conditions:

1. Failure or damage caused by misuse or abuse.

2. Failure or damage caused by unauthorized modications or repairs done to the actuator.

3. Failure caused by the unauthorized modication / change or the wiring.

4. Failure caused by a reverse phase mis-wire when using three phase power.

5. Failure caused by water leakage due to the improper sealing of the actuator conduit entries or by failure

to install the cover properly.

6. Failure caused by improperly set limit switches.

7. Failure caused by re, ood damage or other natural disasters.

8. Failure occuring more than one year after shipment date.

- 2 -

E4L E4

H L H L

RC210 90 68 120 68

RC220-RC265 90 110 120 110

RC270-RC280,

RC88 100 160 130 160

RCG90-RCG100 155* 200* 185* 200*

Tabell 14pt bold

Bold på rubriker uppe, allt under ska vara regular.

Allt utom spalten med RC-förteckningar ska vara

centrerat i våg och lodrätt. RC-spalten ska vara

vänsterlagd.

Strl på texten varierar beroende på utrymme men

10pt är standard

www.rotork.com www.remotecontrol.se

PCU Board Specication

PCU Board - A

PCU Board - B (AC)

INPUT SIGNAL

SELECTION

AUTOSCAN

/SPAN

/ZERO

TIME

DELAY

DEAD

BAND

4-20mA DC

OUTPUT SIGNAL

4-20mA DC

INPUT SIGNAL

OUTPUT SIGNAL

CONNECTION

OPEN

AUTO

AC POWER 1

AC POWER 2

POTENTIOMETER

INPUT SIGNAL

- 3 -

www.rotork.com www.remotecontrol.se

PCU Board - A

PCU Board - B (DC)

INPUT SIGNAL

SELECTION

AUTOSCAN

/SPAN

/ZERO

TIME

DELAY

DEAD

BAND

4-20mA DC

OUTPUT SIGNAL

4-20mA DC

INPUT SIGNAL

OUTPUT SIGNAL

CONNECTION

CCW

OLS

CLS

OPEN

AUTO

POWER -

POWER +

POTENTIOMETER

INPUT SIGNAL

- 4 -

E4L E4

H L H L

RC210 90 68 120 68

RC220-RC265 90 110 120 110

RC270-RC280,

RC88 100 160 130 160

RCG90-RCG100 155* 200* 185* 200*

Tabell 14pt bold

Bold på rubriker uppe, allt under ska vara regular.

Allt utom spalten med RC-förteckningar ska vara

centrerat i våg och lodrätt. RC-spalten ska vara

vänsterlagd.

Strl på texten varierar beroende på utrymme men

10pt är standard

www.rotork.com www.remotecontrol.se

What is DEAD BAND ?

It’s an area/band where no action occurs due to the actuator input.

If the user inputs 12mA (50%), the actuator is supposed to stop exactly at 50% poaition. The actuator repeats from open to close in

order to stop at 50% position at this point.

This is what we call hunting, and if the hunting effect repeatedly occurs the motor can be damage. Therefor a dead band is set to have

some area in order to prevent this from happening.

It’s set to have 0.05mA per gradation. If it is at 1PH when shipped from the factory, it is set to have a 0.2mA dead band. If it is at 3PH,

on the other hand, it is set to have a 0.3mA dead band.

ex) If it is set to have a 0.2mA dead band, the actuator is positioned between 11.8mA to 12.2mA.

In case the actuator stops at the position of 12.1mA, the second least movement area will be at 12.3mA. At this position no action

occurs even when there is the input signal.

Name Spec.

ZERO Close manual control button / Input module button

SPAN Open manual control button / Input module button

ASCN AUTO SCAN BUTTON (ACTUATOR automatic control button) delivered from

the factory the resistance value of potentiometer may can be changed if the user

modies its limit setting. Please make sure to press the autoscan button for at

least 2 seconds before operating proportional control.

32 Name Spec.

DEAD

BAND

Mechanical steps at least

(0.2ma)

TIME

DELAY

Modulating starting time

(1sec)

What is DELAY TIME ?

This is when there is an instant noise or disturbance from the outside affectin the input signal and therefore the ACTUATOR can’t

function. The delay time setting is to prevent this from happening. If the input signal does not change for more than the time set, the

ACTUATOR will kick in. The setting for the delay time is 0.5 seconds per gradation. When shipped from the factory the delay time is set

at 1 second.

DIP SWITCH

4No. Name Spec.

1 F O Fail Open

2 F C Fail Close

3 A FULL

A Full

3.8 ~ 4.3

Input Fully Close

19.7 ~ 20.2

Input Fully Open

4 CH1 Discretion Setting

5 CH2 Manual Setting

6 REV Reverse Action

INPUT SIGNAL SELECTION

5INPUT 1 2 3

4-20mA ON OFF OFF

2 - 10V OFF ON OFF

0 - 5V OFF OFF ON

0 - 10V OFF ON ON

1 - 5V OFF OFF OFF

- 5 -

www.rotork.com www.remotecontrol.se

Set up and Order

CONTROL / WARNING LAMP

Power On Main Power Input

Power On / Off Flickering CH1, CH2 in case of optional setting

Fault On / Off Flickering Input defect/disconnection

Close On Lighting Full Close

Open On Lighting Full Open

Fault On Lighting&

Close On / Off Flickering Potentiometer disconnection

Fault On Lighting &

Open On / Off Flickering

Potentiometer P1,

P3 Inverse Disconnection

Fault On Lighting&

Close On Lighting When manual control of the hande exceeds the close limit setting

Fault On Lighting&

Open On Lighting When manual control of the hande exceeds the open limit setting

ACTUATOR manually using the lever on the handle and you will FULL CLOSE.

(Refer to page 6)

1ACTUATOR

FULL CLOSE

Set the CLOSE LIMIT SWITCH ACTUATOR.

(Refer to page 6)

2CLOSE

LIMIT SETTING

When the ACTUATOR FULL CLOSE status, POTENTIOMETER to determine the value.

* The factory is set to 80 ~ 120Ω. If you have not been set 80 ~ 120Ω, please reset.

(Refer to page 6)

3POTENTIOMETER

CHECK

Using the manual lever or handle to the FULL OPEN ACTUATOR then, in the same way

to set the OPEN LIMIT SWITCH.

(Refer to page 6)

4ACTUATOR

FULL OPEN

OPEN LIMIT SETTING

Caution!

1. Confirm that the wiring diagram located in the ACTUATOR and Wiring No. on the

nameplate match with each other.

2. INPUT and OUTPUT of the +, - if the substrate is changed, so Please be sure to

break.

(Refer to page 7)

5Electric Wiring and

Power Input

Please make sure to press the autoscan button for at least 2 seconds before operating

proportional control.

ACTUATOR automatically CLOSE, OPEN, while the behavior is to automatically check

for abnormalities.

(Refer to page 8)

6AUTO SCAN

After entering the 4-20mA INPUT, ACTUATOR make sure that the normal operation.

Determine when the problem occurred after the warning lamp to reset the settings of its

contents.

(Refer to page 8)

74-20mA

INPUT

4-20mA OUTPUT not t, the volume is set using switches..

(Refer to page 8)

84-20mA

OUTPUT

- 6 -

E4L E4

H L H L

RC210 90 68 120 68

RC220-RC265 90 110 120 110

RC270-RC280,

RC88 100 160 130 160

RCG90-RCG100 155* 200* 185* 200*

Tabell 14pt bold

Bold på rubriker uppe, allt under ska vara regular.

Allt utom spalten med RC-förteckningar ska vara

centrerat i våg och lodrätt. RC-spalten ska vara

vänsterlagd.

Strl på texten varierar beroende på utrymme men

10pt är standard

www.rotork.com www.remotecontrol.se

LIMIT SWITCH Setting

Close / Open Limit Cam Switch Setting

1. With the power off, remove the cover and manually rotate

the ACTUATOR to the closed, clockwise, position.

2. Loosen the close cam set screw and rotate the cam in a

clockwise direction to actuate the close limit switch. Also, the

close auxiliary switch camcan be adjusted at this time too.

AOLS Dry Open Limit Switch

ACLS Dry Close Limit Switch

OLS Open Limit Switch

CLS Close Limit Switch

3. Firmly tighten the cam set screws.

4. To set the open cam switches, repeat the previous instructions

except rotate the ACTUATOR to the open, counter-clockwise

position and rotate the open cams in the counter-clockwise

direction to actuate the open switches.

AOLS

OLS

ACLS

CLS

POTENTIOMETER Setting

• Actuator delivered full close at 80 ~ 120Ω

• After limit setting it should check at closed 80 ~ 120Ω

• Make actuator full closed and power off by moving of gear

• When nished setting the device, x the mudu bolt so that the gear will not move.

Warning when setting the POTENTIOMETER:

When setting the resistance value on the POTENTIOMETER, always

operate when the ACTUATOR power if OFF.

If the power is on, the resistance value on the calibrator will not show accurately.

Indicator Setting

The position of the valve is indicated by the visual DOME

indicator.

LED lights illuminate to allow for easy visual conrmation

of valve position.

*If the position of the indicator is not aligned correctly,

an adjustment can be made by simply loosening the

bolt and manually turning the indicator to the proper

location, then re-tightening the bolt.

- 7 -

www.rotork.com www.remotecontrol.se

Electrical wiring

1. Remove the ACTUATOR cover by loosening the four

captive cover bolts.

2. Conrm that the wiring diagram located in the

ACTUATOR and the wiring number on the nameplate

match with each other.

3. Conrm that the main power and supply described on

the nameplate of the ACTUATOR match with each other.

The two conduit entries on the SA-Series ACTUATOR

are PF1/2”. The ACTUATOR is sold worldwide, so there

maybe some differences as to the thread and pitch

standards. Check with your supplier to conrm which

standard is supplied in your area.

Wire Connection

Korea, Japan, China PF 1/2”

Europe, UK, Australia, NZ M20

US, Canada NPT 1/2”

1. Standard conduit and conduit seal ttings may be used

when installing and wiring the ACTUATOR.

To prevent moisture and humidity from entering the

ACTUATOR, it is highly recommended that a seal tting

be installed in the ACTUATOR conduit entry.

After all the conduit and wiring has been completed, then

the seal tting can be sealed with packing and or a

potting material.

2. Any unused conduit entry must remain plugged with the

pipe plug provided with the ACTUATOR.

Do not remove the remaining plug as it is already sealed.

Main Power must only be applied when the top

cover is re-installed on the actuator body. If the

main power is on while wiring the actuator stop

work immediately and turn the power off. Only

then it is safe to proceed.

6. Be sure to wire and energize the heater as shown in

the wiring diagram.

7. Each ACTUATOR must be powered by their own

individual relays to prevent voltage feedback and

ACTUATOR damage.

8. After the wiring is completed in the ACTUATOR, use

wire ties to group the wires together and clean up

their appearance. Be certain that the wires are secure

and away from any moving parts.

Remove any loose debris before replacing the cover.

9. When all the work is completed, replace the top cover

and secure it using the four cover screws.

10. Apply power and do a nal check to conrm proper

operation.

Interior/Exterior earth / ground terminal

4. Connect the wire to the terminal strip according to the

wiring diagram provided.

The SA- Series ACTUATOR uses the push type WAGO

brand terminal strip.

The push type strip makes wiring connections easy and

also helps to protect against pipeline vibration.

5. Be sure to properly ground the ACTUATOR by using the

grounding lugs provided on the inside and outside of the

ACTUATOR body.

- 8 -

E4L E4

H L H L

RC210 90 68 120 68

RC220-RC265 90 110 120 110

RC270-RC280,

RC88 100 160 130 160

RCG90-RCG100 155* 200* 185* 200*

Tabell 14pt bold

Bold på rubriker uppe, allt under ska vara regular.

Allt utom spalten med RC-förteckningar ska vara

centrerat i våg och lodrätt. RC-spalten ska vara

vänsterlagd.

Strl på texten varierar beroende på utrymme men

10pt är standard

www.rotork.com www.remotecontrol.se

5INPUT is at 4-20mA 0-10V or 0-5V when change

DIP SWITCH setting to change to t the table

1. DIP SWITCH Change

INPUT 1 2 3

4-20mA ON OFF OFF

2 - 10V OFF ON OFF

0 - 5V OFF OFF ON

0 - 10V OFF ON ON

1 - 5V OFF OFF OFF

2. Optional Modulation

DIP SWITCH No.4 Button ON

3. 0V input, Push the ZERO BUTTON

ACTUATOR CLOSE

4. After the 5V or 10V input, SPAN BUTTON push

ACTUATOR OPEN

DIP SWITCH No.4 Button OFF

6. 0-10V or 0-5V input, to verify that the normal operation.

6INPUT 4-20mA (0-10V) or 0-5V and 6-18mA (1-9V)

If you want to change a current signal

1. Optional Modulation

DIP SWITCH No.4 Button ON

2. 6mA input, Push the ZERO BUTTON

ACTUATOR CLOSE

4. After the 18mA input, SPAN BUTTON push

ACTUATOR OPEN

DIP SWITCH No.4 Button OFF

Other Settings

1INPUT in case of error, ACTUATOR FULL OPEN

automatically when

DIP SWITCH No.1 Button ON

2INPUT in case of error, ACTUATOR FULL CLOSE

automatically when

DIP SWITCH No.2 Button ON

3When the ACTUATOR reverse setting

DIP SWITCH No.6 Button ON

4A FULL function is used

DIP SWITCH No.3 Button ON

If the input signal is at 3.8~4.3mA,

the ACTUATOR turns to a FULL

CLOSE.

If the input signal is at 19.7~20.2mA,

the ACTUATOR turns to a FULL

OPEN.

- 9 -

www.rotork.com www.remotecontrol.se

ACTUATOR Setting & Test (AC230V Power)

Check the Main Power Check the Close Limit

Power input

Wage terminal

No.2, No.5 Jump

(ACTUATOR automatic close / open)

AUTO Button push (25sec)

Check the resistent value of PIU

(The resistant value when

closed: 80

~120

Ω)

(4mA: Close, 20mA: Open)

4-20mA INPUT (ACTUATOR Operation)

*In case of reverse operation

4mA: Open, 20mA: Close

Refer to page 1 for reverse setting

- 10 -

Ref No 790 / Art No 980790

We reserve the right to

make changes without notice

www.rotork.com www.remotecontrol.se

ROTORK SWEDEN AB

Box 80, Kontrollvägen 15, SE-791 22 Falun, Sweden

Tel: +46 (0)23-587 00 • Fax: +46 (0)23-587 45 • [email protected]

Troubleshooting

If the ACTUATOR fails to function correctly, rst check for any mechanical / alignment problems, then check for any

electrical problems. See chart below for more information.

Problem Cause Sollution

Manual override not functioning Gear failure Disassemble the ACTUATOR

and replace the gear

When the motor

does not operate

Main power failure Main power check

Motor/ Condenser damage Replace Motor/ Condenser

Motor over heated and

thermal protector disengaged

Check frequency of operation or

JAMMED gears.

Wiring failure Conrm unit is properly wired per

wiring diagram

Main board failure Replace main board

LED lights not operating

LED board failure Replace LED board

Main board failure Replace main board

Actuator continues to move

even after the cam has

tripped the limit switch.

Main board failure Replace main board

* In addition to the above described mechanical / electric failures, other causes may be the reason for a failure based

on the site conditions. For more information please contact Rotork Sweden AB for consultation.

For faster service, please have all of the nameplate information avalibe.

Maintenance

It is recommended that the ACTUATOR be cycled every two weeks after purchase.

To minimize the effects of condensation in the ACTUATOR, it is recommended that the cable entries to be sealed

at the ACTUATOR and that the heater is energized.

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