Rotork Centork CK Series User guide

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Modular

Design

Electric

Valve

Actuators

A Brand

CKC& CKRC - Centronik Start Up Guide

CK - Valve Actuation 2

CKCand CKRC - Centronik Quick Start Guide 3

Centronik Interface 4

Using the product 4

Basic Settings - Local Controls 6

Basic Settings - Setting Tool 7

Basic Settings - Digital Switch Mechanism 8

Basic Settings - Mechanical Switch Mechanism 11

CK Additional Indication Drive 18

Basic Settings 18

Contents

CK actuators have been developed with over 20 years of experience

in actuation solutions. Our valve actuation products range from

standard mechanical actuators to advanced digital actuators with

integral controls.

Centork has an extensive product range catering for all industries.

Our actuation solutions deliver state-of-the-art performance, value

and reliability to the global valve industry. We can help you through

the process of product selection and specification from the

installation of a single actuator up to complex system integration.

With an international network of offices and distributors we can

fully support customer and end user requirements. Over 1,000

service technicians are employed by our company, partners and

representatives, providing the necessary worldwide infrastructure

to fully support actuators in the field.

CK – Valve Actuation

Worldwide coverage

Our extensive international network enables us to think globally

and act locally when it comes to supporting our customers. Centork

provides an efficient sales service, after sales commissioning and

maintenance support throughout the life of the actuator.

Global manufacturing

Product reliability and integrity are priorities in CK product

development. Our quality control teams source components from

suppliers throughout the world to ensure our customers always

receive first class actuation solutions.

Customer support

Centork provide service support solutions to maximise your

productivity and reduce your operational risk.

Information about this manual

The information and instructions included in this manual are

applicable for all CKCand CKRC actuators. For information or

instructions on other CK Range actuators please visit

www.centork.com.

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OPEN LIM

DEMO

CKCand CKRC - Centronik Quick Start Guide

Centronik Controls

A IrCK Transmitter / Receiver

B Open

C Close

D Remote

E Stop

F Local

Centronik Interface

ABluetooth Connection

BInfrared Connection

CConfiguration Mode

DCommunication Feedback

EValve Position

FCurrent Menu

GSub Menu / Setting Value

SETTINGS

LIMITS

IrCK

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Centronik Interface – Using the product

Navigate to previous menu / decrease

value / toggle setting

Exit to previous menu / exit setting change

Navigate to next menu / increase value

Confirm selection / edit setting

/ save setting value

Long Hold local selector input

Navigate to previous menu / decrease value

/ toggle setting / delete character*

Long Hold local selector input

Navigate to next menu / increase value /

confirm character*

* Hold selector position for 3 seconds for special

input function.

The Centronik Control Module can be configured using 2 different

input methods. An optional Bluetooth Setting Tool provides a

handheld solution compatible with Infrared or optional Bluetooth

communication.

Alternatively the local selector knobs can be used to navigate

in the same way. Be sure to read and understand the equivalent

input commands. Instructions included in this manual are

provided as shorthand symbols shown below.

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Read Only

Both Directions

First Menu

Last Menu

Interface Feedback

The Centronik display interface includes various features that

provide feedback to the operator. This ensures that changes to

the configuration of the actuator can be confirmed and validated

during the commissioning process.

Arrow Identification

During general menu navigation, each submenu/setting will have

a set of behaviour arrows associated with it. This lets the operator

know what can be achieved on the current screen.

Solid blocks on the setting/menu indicate navigation is not

possible. The function is read only.

Arrows on the menu/setting indicate navigation is possible – both

directions. The function is in edit mode.

An inverse arrow on the left indicates you are viewing the first

menu/setting or the lowest value.

An inverse arrow on the right indicates you are viewing the last

menu/setting or the highest value.

Confirmation Feedback

Whilst modifying settings or navigating through the various

Centronik interface menus, it is important to recognise that a

change has been accepted or saved.

A small confirmation dot will be shown in the top right corner of

the display if a valid input command has been recognised by the

Centronik interface.

For each movement, the confirmation dot will only be shown

once the Open/Close selector returns to the default rest

position.

Centronik Interface – Using the product

CLOSELIM

DEMO

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Centronik Interface - Basic Settings - Local Controls

Entering Configuration mode

To access configuration mode with the local selectors, input the

following sequence:

Each command input must be completed within 1 second of

the last and the selector knob must return to its default rest

position between each input.

Entering the User Password

The password entry process involves the same basic steps as any

other setting within the Centronik configuration.

First you will be presented with the current setting value as a read

only item (see Fig. 1). This is indicated with a solid block either side

of the value.

Fig. 1 Default password shown as read only.

By default, all Centronik Control modules will be configured with

the user level password: ROTORK

Press to confirm this entry or use to enter a

different password. For instruction on changing the user password,

refer to PUB111-005.

The arrow behaviour will indicate the setting value is in edit mode

and blank spaces will also be filled (see Fig. 2).

Fig. 2 Default password shown in edit mode.

Confirm ROTORK as the password by inputting .

Once the correct password has been entered, a confirmation

message will appear to indicate the current access level (see Fig. 3).

Fig. 3 Default password entered and access level confirmed as User.

Exit to the main menu by inputting .

There is a symbol assigned to each access level for Centronik

configuration changes. This will be displayed to the left of the

position value for the duration of the session. Each confirmation

message provides a visual prompt to correlate the symbol to an

access level.

The symbol shown to the left side of the display will reference the

following permission levels:

User level permission to provide basic access to settings

for commissioning and configuration purposes.

Super User level permission to provide access to more

advanced setting features.

Service level permission to access Centork Engineer

settings.

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Centronik Interface - Basic Settings - Setting Tool

PASSWORD

ROTORKOO

Entering Configuration mode

To access configuration mode with the Bluetooth Setting Tool,

ensure the actuator is in Local or Stop mode and point the setting

tool directly at the IrCK LED.

Press to initiate communication. The IrCK symbol will be shown

when an input from the Bluetooth Setting Tool is registered by the

Centronik Control Module.

If the optional Bluetooth module is fitted, the Setting Tool will begin

communication through IrCK until a secure Bluetooth link has been

established. To confirm a Bluetooth connection has been successful,

the top left symbol on the Centronik display will change from IrCK

to and the Bluetooth Setting Tool button will illuminate solid

blue.

For IrCK communication, the Bluetooth Setting Tool must

be aligned to the IrCK LED at all times.

Entering the User Password

The password entry screen will be displayed with the default

password visible. Press to confirm this entry or use

to enter a different password. For instruction on

changing the user password, refer to PUB111-005.

Blank spaces will fill with whilst modifying the password text.

Once a valid password has been entered the display will show the

current active permission level with a symbol and text.

Press to return to the main menu.

Actuator settings cannot be modified in Remote.

The symbol shown to the left side of the display will reference the

following permission levels:

User level permission to provide basic access to settings

for commissioning and configuration purposes.

Super User level permission to provide access to more

advanced setting features.

Service level permission for Centork Engineer

access only.

USER x

PASSWORD

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Centronik Interface - Basic Settings - Digital Switch Mechanism

The menu map below provides direction for the basic setting and

commissioning of a CKCor CKRC actuator equipped with a Digital

Switch Mechanism and Centronik Control Module.

USER X

MAIN.MENU LANGUAGE

SETTINGS LIMITS

CLOSE.SET DIRECTION ACTION SEAT.TORQ SET.LIMIT.

OPEN.SETT. ACTION SEAT.TORQ. SET.LIMIT. TURNS

TRQ.LIM.BP. OPENING OP.BP.POSI. CLOSING CL.BP.POSI.

Password

Entry Process

Main menu Language

Settings Limit settings

Close settings Direction

to close

Stop on Position

or Torque

Torque Limit

Value

Set End of

Travel Position

Open settings Stop on Position

or Torque

Torque

Limit Value

Set End of

Travel Position

Total

Travel Turns

Torque

Limit Bypass

Enable in the

Open Direction

Opening Bypass

Position Value

Enable in the

Close Direction

Closing Bypass

Position Value

Centronik Interface - Basic Settings - Digital Switch Mechanism

Main Menu > Settings > Limits

The Limits menu details all of the appropriate settings to control

the conditions for stopping actuator movement.

Use the menu map on the previous page to follow the menu

structure through to the [LIMITS] sub menu.

Limits > Close Settings [CLOSE.SET.]

Direction to Close [DIRECTIO.]

Press to edit, select preferred option using and for

Clockwise or Anti-clockwise operation and press to save

selection.

Action [ACTION]

Press to edit, select preferred option using and for Seat

Limit or Seat Torque and press to save selection.

Seating Torque [SEAT.TORQ.]

Press to edit, adjust shown value using and and press

to confirm selection (40% - 100%).

CAUTION:

The Seating Torque value is used as torque

limit protection through full valve travel.

Setting the Close Position Limit [SET.LIMIT.]

Move the actuator to the fully closed position . Allow for overrun by

winding the manual override handwheel in the open direction by

5 turns (10 turns for CK500).

Press to edit.

[SURE??] will show on the display, press to confirm.

Once these steps are complete, the Centronik display position

should replicate the image below.

CLOSELIM

DEMO

OPEN LIM

DEMO

Limits > Open Settings [OPEN.SETT.]

Action [ACTION]

Press to edit, select preferred option using and for Seat

Limit or Seat Torque and press to save selection.

Seating Torque [SEAT.TORQ.]

Press to edit, adjust shown value using and and press

to confirm (40% - 100%).

CAUTION:

The Seating Torque value is used as torque

limit protection through full valve travel.

Turns [TURNS]

This setting will show the number of output turns configured for

actuator / valve travel between the open and closed limit positions.

This is a read only function to validate total valve travel.

Setting the Open Position Limit [SET.LIMIT.]

Move the actuator to the fully open position. Allow for overrun by

winding the manual override handwheel in the close direction by

5 turns (10 turns for CK500).

Press to edit.

[SURE??] will show on the display, press to confirm.

Once these steps are complete, the Centronik display position

should replicate the image below.

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Centronik Interface - Basic Settings - Digital Switch Mechanism

Limits > Torque Limit Bypass [TRQ.LIM.B.P.]

Occasionally applications will require a break to open or break to

close torque that exceeds the standard torque limit. Setting the

torque limit bypass will ignore existing torque limit settings and

apply maximum torque (up to approximately 150% or rated) across

a predetermined portion of travel.

CAUTION: The valvemaker / integrator should be

consulted to confirm the valve structure and interface

components can withstand the additional torque/thrust

Torque Limit Bypass

The [OPENING] and [CLOSING] settings will enable torque limit

bypass for the relevant direction of travel, use and to

enter the setting sub menu.

Press to edit, select [ON] or [OFF] and press to save

selection.

USER x

PASSWORD

Torque Limit Bypass Position

The [OP. BP.POSI.] value dictates the travel away from the closed

position limit that the torque limit will be bypassed in the open

direction.

Press to edit, adjust shown value using and and press

to save selection. E.g. setting at 5% will bypass the torque limit

between 0% and 5%.

The [CL.BP.POSI.] value dictates the travel away from the open

position limit that the torque limit will be bypassed in the close

direction.

Press to edit, adjust shown value using and and press

to save selection. E.g. setting at 95% will bypass the torque limit

between 95% and 100%.

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