Prorack K405 User manual

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K405

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 4 x 4 x 4

Revision No: 8H 1

Fitting Kit K405

MAX kgs (lbs)

W/P WHD

Toyota

BB, 5dr Hatch 06-+ AU 40 kgs (88 lbs) 40 kgs (88 lbs)

BB, 5dr Hatch 06-12 NZ 40 kgs (88 lbs) 40 kgs (88 lbs)

Daihatsu

Materia, 5dr MPV 06-+ EU 40 kgs (88 lbs) 40 kgs (88 lbs)

Materia, 5dr MPV 06-+ CN 40 kgs (88 lbs) 40 kgs (88 lbs)

Materia, 5dr MPV 06-11 AU 40 kgs (88 lbs) 40 kgs (88 lbs)

Materia, 5dr MPV 06-12 ZA 40 kgs (88 lbs) 40 kgs (88 lbs)

Materia, 5dr MPV 06-12 NZ 40 kgs (88 lbs) 40 kgs (88 lbs)

2

Fitting Kit K405

X

A B C 1 2 3

BB, 5dr Hatch 06-+ (AU) -290mm 390mm - 910mm 890mm -

-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -

BB, 5dr Hatch 06-12 (NZ) -290mm 390mm - 910mm 890mm -

-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -

Materia, 5dr MPV 06-+ (EU) -290mm 390mm - 910mm 890mm -

-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -

Materia, 5dr MPV 06-+ (CN) -290mm 390mm - 910mm 890mm -

-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -

Materia, 5dr MPV 06-11 (AU) -290mm 390mm - 910mm 890mm -

-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -

Materia, 5dr MPV 06-12 (ZA) -290mm 390mm - 910mm 890mm -

-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -

Materia, 5dr MPV 06-12 (NZ) -290mm 390mm - 910mm 890mm -

-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -

3

Fitting Kit EN

K405

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

NOTE: Clamp images in these instructions may

not be representative of the clamps in this kit

4

Fitting Kit EN

K405

●Use keys to remove covers.

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

5

Fitting Kit EN

K405

●Remove locking screw.

●Apply protective strip as shown.

Trim if required.

●Attach clamp to each leg. NOTE; clamps

may have labels showing their positions on

the vehicle (For example; "Front Right").

6

Fitting Kit EN

K405

●Refit locking screw so that it goes through

the hole in the clamp. Do not begin to

tighten the locking screw.

●Fit rubber pads (supplied with fitting kit) to

foot. Pad may vary in shape to that shown.

●Make sure the pad fits into the holes

underneath the foot.

7

Fitting Kit EN

K405

Fitment

●Place crossbar on vehicle. Minimum

recommended spacing between the bars is

700mm (27 1/2") (unless otherwise stated).

●Clamps directly to edge of roof under the

doors

●Please check the front of this manual for

information relating specifically to your

vehicle.

●Adjust the legs on the crossbar so that they

are positioned equally from the ends of the

crossbar, and the clamps engage firmly on

the body work of the vehicle.

●Tighten adjusting screw to 2 Nm (1.5 ft lb)

hand tight.

8

Fitting Kit EN

K405

●Tighten locking screw on both legs evenly,

2.5 Nm (1.8 ft lb).

●Check crossbar is securely attached to the

vehicle.

●Use keys to fit and lock covers

9

Fitting Kit EN

K405

CAUTION: Recheck all fasteners immediately after

a load is applied to the crossbars.

Regularly check screws are tight.

10