ProMinent DULCO flex DFAa User manual

DULCO®flex DFAa

Peristaltic Pump

Assembly and operating instructions

A0380

Original Operating Instructions (2006/42/EC)Part no. 986229 BA DX 019 12/15 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male

form in grammatical structures but with an implied neutral sense. It

is aimed equally at both men and women. We kindly ask female

readers for their understanding in this simplification of the text.

Please read the supplementary information in its entirety.

Information

This provides important information relating to the cor‐

rect operation of the unit or is intended to make your

work easier.

Safety Information

The safety information includes detailed descriptions of the haz‐

ardous situation, see

Ä Chapter 2.1 ‘Explanation of the safety

information’ on page 8

The following symbols are used to highlight instructions, links, lists,

results and other elements in this document:

More symbols

Symbol Description

Action, step by step

⇨Outcome of an action

Links to elements or sections of these instructions or other applicable documents

nList without set order

[Button]

Display element (e.g. indicators)

Operating element (e.g. button, switch)

‘Display /GUI’

Screen elements (e.g. buttons, assignment of function keys)

CODE Presentation of software elements and/or texts

General non-discriminatory approach

Supplementary information

Supplemental instructions

Table of contents

1 Product identification............................................................. 4

1.1 Identity Code for DULCO®flex DFAa 003..................... 4

1.2 Identity Code for DULCO®flex DFAa 008..................... 6

2 Safety and Responsibility...................................................... 8

2.1 Explanation of the safety information............................ 8

2.2 Intended Use................................................................ 9

2.3 Users' qualifications.................................................... 10

2.4 Dulcoflex general safety information........................... 11

3 Transport and Storage........................................................ 13

3.1 Transport.................................................................... 13

3.2 Storage....................................................................... 13

4 Functional description......................................................... 14

4.1 Construction................................................................ 14

4.2 Overview of the device............................................... 15

5 Assembly............................................................................ 16

5.1 Ambient conditions..................................................... 16

5.2 Alignment of the suction side...................................... 16

5.3 Alignment of the discharge side.................................. 16

6 Commissioning................................................................... 17

6.1 Testing prior to commissioning the pump................... 17

7 Operation of the peristaltic pump........................................ 18

8 Maintenance....................................................................... 19

8.1 Maintenance............................................................... 19

8.2 Replacing the Pump Hose.......................................... 19

9 Troubleshooting.................................................................. 21

10 Disposal of Used Parts....................................................... 23

11 Spare parts......................................................................... 24

12 DFAa Technical Data.......................................................... 27

12.1 Technical Data.......................................................... 27

12.2 Performance curves.................................................. 28

12.3 Dimensions DFAa 003/008....................................... 29

13 EC Declaration of Conformity for Machinery....................... 30

14 Index................................................................................... 31

Table of contents

1 Product identification

1.1 Identity Code for DULCO®flex DFAa 003

Identity code

DFAa DULCO®flex DFAa 003

Type

003 DFAa 003, with 3.2 mm hose, wall thickness 2.4 mm,1.66 ml/revolution

Power end/drive

000 Pump without power end/drive

Reduction gear system / 3 x 230 / 400 VAC

A10 0.12 kW, 14 rpm, 1.4 l/h, 2 bar

A11 0.12 kW, 35 rpm, 3.5 l/h, 2 bar

A12 0.12 kW, 70 rpm, 7.0 l/h, 2 bar

A13 0.18 kW, 93 rpm, 9.3 l/h, 2 bar

A14 0.18 kW, 140 rpm, 13.9 l/h, 2 bar

Manual adjustment gears / 3 x 230 / 400 VAC

A21 0.12 kW, 10.9 ... 57 rpm, 1.1 ... 5.7 l/h, 2 bar

A22 0.25 kW, 34 ... 176 rpm, 3.4 ... 17.5 l/h, 2 bar

Gear motor with integrated frequency converter / 1x 230 VAC

A31 0.18 kW, 13 ... 130 rpm, 1.3 ... 12.9 l/h, 2 bar, 7 ... 70 Hz

Gear motor (external frequency converter required) / 3 x 230 / 400 VAC

A41 0.18 kW, 4 ... 105 rpm, 0.4 ... 10.5 l/h, 2 bar, 3 ... 75 Hz

Hose material

ANorprene® A60G

CSolva®

D Silicone

Base plate

0 Base plate, lacquered steel

1 Base plate, stainless steel

Batch control

0 No batch control

R With batch control

Special version of motor

0 Standard (3 phase) 3x230/400 VAC

D Single-phase motor, 0.12 kW (only for A10 ... A12) 1x230

VAC

E Single-phase motor, 0.18 kW (only for A13 ... A14) 1x230

VAC

Pump head

0 Standard with one pump head

Product identification

Identity code

C Double head version

Approvals

01 CE mark

Product identification

1.2 Identity Code for DULCO®flex DFAa 008

Identity code

DFAa DULCO®flex DFAa 008

Type

008 DFAa 008, with 8 mm hose, wall thickness 2.4 mm,10 ml/revolution

Power end/drive

000 Pump without power end/drive

Reduction gear system / 3 x 230 / 400 VAC

B10 0.12 kW, 14 rpm, 8.4 l/h, 2 bar

B11 0.12 kW, 35 rpm, 21 l/h, 2 bar

B12 0.12 kW, 70 rpm, 42 l/h, 2 bar

B13 0.18 kW, 93 rpm, 55.8 l/h, 2 bar

B14 0.18 kW, 140 rpm, 84 l/h, 2 bar

Manual adjustment gears / 3 x 230 / 400 VAC

B21 0.12 kW, 10.9 ... 57 rpm, 6.5 ... 34.2 l/h, 2 bar

B22 0.25 kW, 34 ... 176 rpm, 20.4 ... 105 l/h, 2 bar

Gear motor with integrated frequency converter / 1x 230 VAC

B31 0.18 kW, 13 ... 130 rpm, 7.8 ... 78 l/h, 2 bar, 7 ... 70 Hz

Gear motor (external frequency converter required) / 3 x 230 / 400 VAC

B41 0.18 kW, 4 ... 105 rpm, 2.4 ... 63 l/h, 2 bar, 3 ... 75 Hz

Hose material

ANorprene® A60G

BNorprene® A60F

CSolva®

D Silicone

Base plate

0 Base plate, lacquered steel

1 Base plate, stainless steel

Batch control

0 No batch control

R With batch control

Special version of motor

0 Standard (3 phase) 3x230/400 VAC

D Single-phase motor, 0.12 kW (only for B10 ... B12) 1x230

VAC

E Single-phase motor, 0.18 kW (only for B13 ... B14) 1x230

VAC

Pump head

0 Standard with one pump head

Product identification

Identity code

C Double head version

Approvals

01 CE mark

Product identification

2 Safety and Responsibility

The pump is intended for pumping pasty, viscose, abrasive, shear-

sensitive and/or gaseous media or media containing solids.

2.1 Explanation of the safety information

These operating instructions provide information on the technical

data and functions of the product. These operating instructions pro‐

vide detailed safety information and are provided as clear step-by-

step instructions.

The safety information and notes are categorised according to the

following scheme. A number of different symbols are used to

denote different situations. The symbols shown here serve only as

examples.

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger

Danger!

– Denotes an immediate threatening danger. If this is

disregarded, it will result in fatal or very serious

injuries.

WARNING!

Nature and source of the danger

Possible consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger

Warning!

– Denotes a possibly hazardous situation. If this is

disregarded, it could result in fatal or very serious

injuries.

CAUTION!

Nature and source of the danger

Possible consequence: Slight or minor injuries, mate‐

rial damage.

Measure to be taken to avoid this danger

Caution!

– Denotes a possibly hazardous situation. If this is

disregarded, it could result in slight or minor inju‐

ries. May also be used as a warning about material

damage.

Introduction

Safety and Responsibility

NOTICE!

Nature and source of the danger

Damage to the product or its surroundings

Measure to be taken to avoid this danger

Note!

– Denotes a possibly damaging situation. If this is

disregarded, the product or an object in its vicinity

could be damaged.

Type of information

Hints on use and additional information

Source of the information, additional measures

Information!

–

Denotes hints on use and other useful information.

It does not indicate a hazardous or damaging sit‐

uation.

2.2 Intended Use

CAUTION!

Intended Use

Possible consequences if the instructions are not

observed: Minor injuries and material damage

– The pump is intended for pumping pasty, viscose,

abrasive, shear-sensitive and/or gaseous media or

media containing solids

– The pump is not intended for pumping gaseous

media

– Only use the pump in accordance with the tech‐

nical data and specifications outlined in the oper‐

ating instructions

– The pump is not designed for use in areas at risk

from explosion

– Only switch the pump on if it has been properly

fixed to the floor

– Only switch the pump on if it the front cover has

been attached

Safety and Responsibility

2.3 Users' qualifications

WARNING!

Danger of injury with inadequately qualified personnel!

The operator of the plant / device is responsible for

ensuring that the qualifications are fulfilled.

If inadequately qualified personnel work on the unit or

loiter in the hazard zone of the unit, this could result in

dangers that could cause serious injuries and material

damage.

– All work on the unit should therefore only be con‐

ducted by qualified personnel.

– Unqualified personnel should be kept away from

the hazard zone

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been instructed and,

if required, trained in the tasks assigned to him/her and possible dangers that

could result from improper behaviour, as well as having been instructed in the

required protective equipment and protective measures.

Trained user A trained user is a person who fulfils the requirements made of an instructed

person and who has also received additional training specific to the system

from ProMinent or another authorised distribution partner.

Trained qualified per‐

sonnel

A qualified employee is deemed to be a person who is able to assess the

tasks assigned to him and recognize possible hazards based on his/her

training, knowledge and experience, as well as knowledge of pertinent regula‐

tions. The assessment of a person's technical training can also be based on

several years of work in the relevant field.

Electrician Electricians are deemed to be people, who are able to complete work on elec‐

trical systems and recognize and avoid possible hazards independently based

on his/her technical training and experience, as well as knowledge of pertinent

standards and regulations.

Electricians should be specifically trained for the working environment in

which the are employed and know the relevant standards and regulations.

Electricians must comply with the provisions of the applicable statutory direc‐

tives on accident prevention.

Customer Service depart‐

ment

Customer Service department refers to service technicians, who have

received proven training and have been authorised by ProMinent to work on

the system.

Note for the system operator

The pertinent accident prevention regulations, as well

as all other generally acknowledged safety regulations,

must be adhered to!

Safety and Responsibility

Table of contents

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