ProMinent DULCO flex Control - DFXa User manual

Peristaltic Metering Pump

DULCOFLEX DFXa

www.prominent.com

Quick Start Guide

EN | DE | FR

Peristaltic Metering Pump DULCOFLEX DFXa.............2

Schlauchdosierpumpe DULCOFLEX DFXa................19

Pompe Doseuse Péristaltique DULCOFLEX DFXa.....36

This document does not replace the original operating

instructions. To operate the pump safely and completely,

read the operating instructions carefully.

You can ﬁnd the original operating instructions in the

available languages on the product page under

Downloads:

http://www.prominent.com/en/dfxa

Content

Personnel Requirements

The mounting and installation of the pump should only

be carried out by qualiﬁed, trained personnel.

Info:Die deutsche Version des Quick Start Guides

ﬁnden Sie auf Seite 19. I For the German version please

go to page 19.

Content

Service and Spare Parts ..................................... 3

Scope of Delivery................................................ 4

Safety................................................................. 5

Overview ............................................................ 6

Technical Data.................................................... 7

Mounting............................................................ 8

Install Electrically................................................. 9

Start-up............................................................ 11

Install Hydraulically............................................ 12

Start-up............................................................ 17

Service and Spare Parts

To order service and spare parts, please visit our

Service Page on www.prominent.com or contact

your local sales representative.

Check the scope of delivery:

Dosing pump with power cable

Product-speciﬁc operating instructions

Connection kit

Accessories according to the

identity code

Pump tube

Rotor half

Grease

Optional accessories for your pump can

be found in the ProMinent WebShop* or

ordered from your local sales person.

Screws for the mounting holes are not

included in the scope of delivery.

Use screws with diameter < 4.5 mm.

* The WebShop is only available in

selected countries. Please check your local

ProMinent website to see if there

is one available in your country.

Scope of Delivery

Operating

Instruction

Nameplate

Typ

SERNR./TN.

EL.Anschluss

Dosierleistung

Safety

WARNING!

Danger to life from electric shock

Regularly check the power supply cable for damage

and wear.

If there is visible damage to the pump or power sup-

ply cable, do not switch on the pump and secure it

against being switched on again.

Disconnect the device from the power supply before

working on the pump.

Let damaged cables replace by qualiﬁed personnel.

Only use original spare cables.

CAUTION!

Uncontrolled start of the dosing process

The pump can start the dosing process in an uncontrol-

led manner when connected to the mains voltage.

Equip the pump with an emergency stop switch in the

power line.

Pay attention to error messages during commissioning.

Depressurize the hydraulic parts before carrying out

any work on the pump.

NOTICE

Material damage due to burst hydraulic parts

If the maximum permissible operating pressure is exceeded,

hydraulic parts may burst.

Open the hydraulic side before operating the pump.

Install an overﬂow valve in the discharge line.

During operation, pay attention to the operating pressure

indications on the display.

NOTICE

Material damage due to the use of a medium that is

unsuitable for the tube

The use of a dosing medium that is unsuitable for the pump

tube can damage the wetted parts of the pump.

Check whether the tube you are using is suitable for your

medium. Observe the chemical resistance list.

After ﬁnishing operation, check all hose and pressure lines

and their connections for damage.

Let any damage that may have occurred repaire by the

maintenance personnel.

Read the "Safety" chapter in the operating instructions for the pump and the safety and warning notes in the safety data

sheet for the dosing medium used.

ProMinent Chemical Resistance List

1 LC Display

2 Status bar

3 Main display

4 Secondary display

5 [Back] key

6 Clickwheel

7 [STOP/START] key

8 [Menu] key

9 [Priming] key

DULCOFLEX DFXa

XXXX cp

XX.X L/h

10 11 12

Typ

SERNR./TN.

EL.Anschluss

Dosierleistung

1 Control unit

(with cover ﬂap)

2 Sockets and relays

3 Drive unit

4 Liquid end

5 Nameplate

6 Mounting holes

7 Connection thread tube

8 Star-shapes screw

9 Bearing cover

10 Thread for tube rupture

sensor

Overview

Fault indicator [10] Fault message

Warning indicator [11] Warning message

Operating indicator [12] Pump is ready for operation.

LED ﬂashes with each revolution.

At less than 30 revolutions it

ﬂashes once a second.

LED Indicators

Control unit

Note: The appearance may differ

depending on the liquid end.

1 LC Display

2 Status bar

3 Main display

4 Secondary display

5 [Back] key

6 Clickwheel

7 [STOP/START] key

8 [Menu] key

9 [Priming] key

DULCOFLEX DFXa

XXXX cp

XX.X L/h

Technical Data

< 70 dB (LpA)

IP 66

max. 2,000 m (NN)

max. 95% (rel.)

0 … 45 °C

80 °C

(max. 5 min)

NOTICE

When selecting the dosing medium,

observe the resistance of the mate-

rials in contact with the medium.

ProMinent Chemical Resistance List

5 … 45 °C (TPV, PUR, SEBS)

≥ 80 mm

2 m*

≥ 10 cm

Observe the following mounting

instructions:

Access to the dosing head is neces-

sary for changing the tube. Therefore,

ensure sufﬁcient space around the

pump, at least ≥ 80 mm.

Mount Pump

To attach the pump to the ground,

screw the pump to the mounting holes

provided on both sides using a screw

with a diameter < 4.5 mm.

Mounting

* available in other versions and lengths

100 – 230 V ±10 %

50/60 Hz

NOTICE

To be able to change the tube,

mount the pump free-standing.

Install Electrically

1 Conﬁg I/O socket

2 Tube rupture indicator

3 External control

4 Metering monitor (no function)

5 Level switch

6 Slot for accessory

(e. g. fault indicating relay)

100 – 230 V ±10 %

50/60 Hz

For detailed information on further

accessories on sockets or the relay,

please refer to the operating instructions.

Tube rapture

indicator

1brown Voltage (5 V)

2 white not assigned

3 blue Sensor signal

4black GND

"Conﬁg I/O" socket

1brown Conﬁg I/O 1

2 white Conﬁg I/O 2

3 blue Conﬁg I/O 3

4black GND

External control

1brown Pause

2 white External contact

3 blue mA input

4black GND

5grey Auxiliary

Level switch

1black GND

2 blue Pre-warning

3brown Limit stop

Example: Fault indicating relay (EU version)

1 white NO

2 green NC

4 brown C

For detailed information on other

relays, please refer to the operating

instructions.

Install Electrically

Retroﬁt of Relay

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