ProMinent Plasma PSMa User manual

Plasma PSMa

Motorised Diaphragm Metering Pump

Operating Manual

P_PL_0001_SW

Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: The

product-specific operating instructions and the "General Operating Instructions ProMinent® Motor-Driven Metering Pumps

and Hydraulic Accessories".

Both sets of operating instructions are only valid when read together.

Translation of Original operating instructions (2006/42/EC) Vers. 10/2009

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

BA PL 001, 1, en_GB

Heidelberg ProMinent Fluid Controls India Pvt. Ltd.

2/2 M.E.S. Road

Yeshwanthpur, Bangalore – 560 022

India

Telephone: 080 - 2357 8872 / 73 / 74

Fax: 080 - 2357 3743 / 2347 7984

email: [email protected]

Internet: www.prominentindia.com

Please read the following supplementary information in its entirety!

This information will enable you to make better use of the operating

instructions.

The following are highlighted separately in the document:

nEnumerated lists

.Operating instructions

Information

This provides important information relating to the

correct operation of the unit or is intended to make your

work easier.

Safety information

Safety information is identified by pictograms - see Safety Chapter.

Two sets of operating instructions are required for the safe, correct

and proper operation of the metering pumps: The product-specific

operating instructions and the "General Operating Instructions ProM‐

inent® Motor-Driven Metering Pumps and Hydraulic Accessories".

Both sets of operating instructions are only valid when read

together.

Please read these operating instructions carefully before use! Do not

discard!

Please state the identcode and the serial number that you find on the

specification label in all correspondence or when you order spare

parts. This enables us to clearly identify the unit type and material

version.

Supplementary information

Fig. 1: Please read carefully!

User information

State the identcode and serial number

Supplemental directives

Table of contents

1 Identcode ............................................................................. 5

2 About this Pump ................................................................... 6

3 Safety Chapter ..................................................................... 7

4 Storage, Transport and Unpacking .................................... 10

5 Overview of the Unit and Control Elements ....................... 12

6 Functional Description ....................................................... 13

6.1 Drive Unit ................................................................... 13

6.2 Liquid End .................................................................. 14

7 Assembly ........................................................................... 15

8Installation .......................................................................... 16

8.1 Hydraulic Installation .................................................. 16

8.2 Electrical Installation .................................................. 16

9 Commissioning .................................................................. 18

10 Maintenance ...................................................................... 20

11 Repair ................................................................................ 22

11.1 Cleaning Valves ....................................................... 22

11.2 Replacing the Diaphragm ........................................ 24

12 Troubleshooting ................................................................. 26

13 Decommissioning ............................................................... 27

14 Technical Data ................................................................... 29

14.1 Performance Data .................................................... 29

14.2 Degree of Protection and Safety Requirements ...... 29

14.3 Ambient Conditions .................................................. 30

14.3.1 Temperatures ....................................................... 30

14.3.2 Climate .................................................................. 31

14.4 Gear Oil ................................................................... 31

14.5 Sound Pressure Level.............................................. 31

15 Appendix ............................................................................ 32

15.1 Dimensional Drawings ............................................. 32

15.2 Diagrams for Setting the Metering Capacity ............ 33

15.3 Ordering Information ................................................ 34

15.3.1 Spare Parts Sets ................................................... 34

15.3.2 Diaphragms .......................................................... 35

15.4 EC Declaration of Conformity .................................. 36

15.5 Decontamination Declaration ................................... 37

16 Index................................................................................... 38

Table of contents

1 Identcode

Plasma Series, Version I

PSMa Type Power

bar l/h

05050 5 50

05065 5 65

05100 5 90

05120 5 120

05200 5 200

05260 5 260

Material of dosing head/valves

PC PVC with EPDM sealing material

PP Polypropylene with EPDM sealing material

TT PTFE with PTFE sealing material

SS Stainless steel with PTFE sealing material

Dosing head design

0 Standard

Hydraulic connection

0 Standard connection - cap nut with hose

connection

1 Cap nut with stainless steel insert (standard

with stainless steel)

Motor connection

S 3-ph, 400 V ± 10 %, 50 Hz

(60 Hz versions on request)

1 without motor

Stroke sensor

0 no stroke sensor

Stroke length adjust‐

ment

0 manual

(standard)

Identcode

2 About this Pump

ProMinent ® Plasma PSMa motorised metering pumps are very

effective diaphragm metering pumps. They are compact, energy-

saving, provide excellent precision and reflect the high standards of

quality of ProMinent motorised metering pumps.

ProMinent ® Plasma PSMa motorised metering pumps are available

up to metering outputs of 260 l/h. There are six different maximum

metering output levels available.

About this Pump

3 Safety Chapter

The following signal words are used in these operating instructions

to identify different severities of a hazard:

Signal word Meaning

WARNING Denotes a possibly hazardous

situation. If this is disregarded,

you are in a life-threatening

situation and this can result in

serious injuries.

CAUTION Denotes a possibly hazardous

situation. If this is disregarded, it

could result in slight or minor

injuries or material damage.

The following warning signs are used in this operating instructions to

denote different types of hazard:

Warning sign Type of hazard

Warning of a hazardous area

Warning of hazardous electrical

voltage

nThe pump may only be used to dose liquid feed chemicals.

nThe pump may only be used after it has been correctly installed

and commissioned in accordance with the technical data and

specifications contained in the operating instructions.

nAny other uses or modifications are prohibited.

nThe pump is not intended to dose gaseous media or solids.

nThe pump is not intended for operation in EX zones.

nThe pumps is not intended to dose combustible fluids.

nThe pump should only be operated by trained and authorised

personnel.

nYou are obliged to observe the information contained in the oper‐

ating instructions at the different phases of the device''s service

life.

Explanation of the safety information

Warning signs denoting different types

of hazard

Correct and Proper Use

Safety information

Safety Chapter

WARNING!

Warning of hazardous or unknown feed chemical

Should a hazardous or unknown feed chemical be

used, it may escape from the hydraulic components

when working on the pump.

– Take appropriate protective measures before

working on the pump (protective eyewear, protective

gloves, ...). Read the safety data sheet on the feed

chemical.

– Drain and flush the liquid end before working on the

pump.

CAUTION!

Warning of feed chemical spraying around

Feed chemical can spray out of the hydraulic compo‐

nents if they are manipulated or opened due to pressure

in the liquid end and adjacent parts of the system.

– Depressurise the system prior to undertaking any

maintenance or repair work!

CAUTION!

Warning of feed chemical spraying around

An unsuitable feed chemical can damage the parts of

the pump contacted by the chemical.

– Take into account the resistance of the material

contacted by the chemical when selecting the feed

chemical - refer to the ProMinent ® resistance list

in the product equipment catalogue or at

www.prominent.com

CAUTION!

Danger of personal and material damage

The use of untested third party parts can result in

damage to personnel and material damage.

– Only fit parts to dosing pumps, which have been

tested and recommended by ProMinent.

CAUTION!

Danger from incorrectly operated or inadequately main‐

tained pumps

Danger can arise from a poorly accessible pump due to

incorrect operation and poor maintenance.

– Ensure that the pump is accessible at all times.

CAUTION!

Warning of illegal operation

Observe the regulations that apply where the unit is to

be installed.

Safety information

Safety Chapter

The pump cannot be de-energised!

In the event of an electrical accident, disconnect the mains cable from

the mains or press the emergency cut-off switch fitted on the side of

the system!

Should feed chemical leak out, refer to the feed chemical's safety

data sheet. To switch off the pump in such an event, disconnect the

mains cable from the mains or press the emergency cut-off switch

fitted on the side of the system. If necessary depressurise the

hydraulic system around the pump.

Activity Qualification

Storage, transport, unpacking Technical personnel

Installation, installation of

hydraulic system

Technical personnel

Electrical Installation Electrician

Operation Instructed personnel

Maintenance, repair Technical personnel

Decommissioning, disposal Technical personnel

Troubleshooting Technical personnel, electri‐

cian, instructed personnel

Electrician

Electricians are deemed to be people, who are able to complete work

on electrical systems and recognise and avoid possible hazards

independently based on his/her technical training and experience, as

well as knowledge of pertinent standards and regulations.

Electricians should be specifically trained for the working environ‐

ment in which the are employed and know the relevant standards

and regulations.

Electricians must comply with the provisions of the applicable statu‐

tory directives on accident prevention.

Instructed personnel

The instructed personnel have been instructed by the operator in a

training session about the tasks allocated to them and potential

hazards with incorrect and improper conduct.

Technical personnel

Technical personnel are deemed to be people, who are able to

complete the tasks allocated to them and recognise and avoid

hazards independently based on his/her technical training and expe‐

rience, as well as knowledge of pertinent regulations.

The sound pressure level is < 70 dB (A)

at a maximum stroke length, maximum stroke rate, maximum

counter pressure (water) according to:

DIN EN 12639 (Noise testing on liquid pumps).

Information in the event of an emer‐

gency

Qualification of personnel

Sound Pressure Level

Safety Chapter

4 Storage, Transport and Unpacking

WARNING!

It is prohibited to ship pumps for radioactive media!

They will also not be accepted by ProMinent!

WARNING!

Only return metering pumps for repair in a cleaned state

and with a flushed liquid end - refer to the chapter on

decommissioning! Should safety precautions neverthe‐

less be necessary, in spite of carefully cleaning the

pumps, the requisite information must be entered on the

Decontamination Declaration form.

The Decontamination Declaration form constitutes an

integral part of an inspection/repair order. A unit can only

be inspected or repaired if a Decontamination Declara‐

tion form has been completed correctly and in full by an

authorised and qualified person on behalf of the pump

operator.

The "Decontamination Declaration" form can be found

in the Appendix or at

www.prominent.com

CAUTION!

Danger of environmental and material damage

The unit can be damaged or oil may escape due to

incorrect or improper storage or transportation!

– The unit should only be stored or transported in a

well packaged state - preferably in its original pack‐

aging.

– Only transport the unit with the locking screw - not

the bleed plug - fitted to the oil filling opening.

– The packaged unit should also only be stored or

transported in accordance with the stipulated

storage conditions.

– The packaged unit should be protected from mois‐

ture and the ingress of chemicals.

Compare the delivery note with the shipment:

nMetering pump

nProduct-specific operating instructions with EC Declaration of

Conformity

n"General Operating Instructions ProMinent® Motor-Driven

Metering Pumps and Hydraulic Accessories".

Personnel: nTechnical personnel

1. Place the caps on the valves.

2. Preferably place the pump on a pallet.

Safety information

Scope of delivery

Storage

Storage, Transport and Unpacking

Table of contents

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