PolyJohn FLEET FS3-0026 Instruction sheet

Page 1 of 16

September 2023

NOTE: We recommend reading through the entire Assembly Instructions prior to proceeding with use, service or maintenance.

FLEET™SERIES SINK

PRODUCT INSTRUCTIONS

FLEETTM SERIES SINK

FS3-0026

Page 2 of 16

September 2023

DIMENSION IMPERIAL METRIC

Height 39 in. 100 cm

Width 17 in. 43 cm

Depth 21 in. 53 cm

Tank Capacity 20 gal 76 liter.

Pump Capacity (per stroke) 2 ﬂ. oz 59.14 ml

Number of Single Dispenses 1280 1280

Weight Empty 16 lb. 7.26 kg.

Weight Full 183 lb. 83 kg.

PRODUCT SPECIFICATIONS

NOTE: All dimensions are subject to change due to environmental factors. All materials, including resin, pigments and additives used

to make the plastic components as well as the plumbing components that come in contact with the fresh water are U.S. FDA food grade

compliant.

FLEETTM SERIES SINK

FS3-0026

Page 3 of 16

September 2023

TOOLS REQUIRED FOR ASSEMBLY

(2) PC-000106

Back-up Washer

FULL SIZE SCALE

FASTENER DRAWINGS

(2) PC-000103 - Rivet

Large Flange

(1) PC-000158

Self Tapping Screw

Rivet GunTape Measure

1-1/8” (29mm)

Hole Saw

Phillips Screwdriver Drill 13/64” (5.33mm)

Drill Bit

FLEETTM SERIES SINK

FS3-0026

Page 4 of 16

September 2023

These self-contained hand wash sinks have been engineered with a larger bowl so users may wash up to their elbows.

Designed for either Flushing or Non-Flushing FS3 Fleet Series Portable Restrooms. Sinks are supplied fully assembled

including all fasteners for installation. One person will

be required to install the sink with the exception of some

assistance to hold the back-up washers when riveting the

sink to the wall panel. Installation of a sink into a ﬂushing

unit will require two people.

The sink bowl is attached to the sink tank with (2) PC-

000107 rivets that act as hinges. To unlock the sink,

insert a long thin object (the key for the lock on the T.P.

Dispenser works well) into the 1/4” hole directly below

the bottom of the sink lid (as shown below) while pushing

down on the front of the lid of the sink, push the key in to

release the catch, and lift up the lid.

PRODUCT OVERVIEW

NOT FOR COOKING OR DRINKING - is required by law in certain areas of the U.S. Other geographical areas

require that the materials used to manufacture the sinks comply with the U.S. Federal Food and Drug Administration (FDA)

guidelines 21 CFR 175.300 (resins), 177.1520 (oleﬁn polymers) and 178.3297 (colorants for polymers). The materials

also comply with the U.S. Public Service Drinking Water Standards, 42 CFR part 72 and U.S Environmental Protection

Agency Interim Primary Drinking Water Regulations 40 CFR part 141.

HANDS FREE SINK - instruction for user to use foot pump to operate the sink.

UNIT MUST BE DRAINED BEFORE TRANSPORTING - reminds service operator to empty the sink before

transporting.

IMPORTANT DECALS

FLEETTM SERIES SINK

FS3-0026

Page 5 of 16

September 2023

REPLACEMENT INSTALLATION

FOR FLUSHING UNITS

Remove Existing Sink -

Carefully lay the unit on its back and disconnect the intake hose from the pump and the hose going to the bottom of the

waste tank. Stand the unit back upright. NOTE: Sinks for ﬂushing units are supplied with the required

hoses attached. Drill out the rivets that hold the sink to the side panel; someone may have to hold the body of the rivets

with pliers inside the sink to keep the rivets from spinning. Remove the Phillips cross-head

screw from the base plate. Pull the sink up and out.

Install New Sink -

Place sink into its location. Route hoses through skid. Drill two 13/64” holes through

existing sink mounting holes and into sink. Fasten sink to the wall panels with the supplied

PC-000103 rivets and PC-000106 washers. Fasten to the ﬂoor plate with the PC-000158

screw. Carefully lay unit on its back. (Refer to the illustration at the right for reattachment of

the hoses.)

Operation

Valve Handle Positioning -

This sink can be used in a Recirculating Flush mode as well as a Fresh Flush mode. The

valve for changing from the Fresh Flush to Recirculating Mode is located behind a hatch

at the right rear corner of the unit. NOTE: The ﬂow arrow on the valve should be pointed

downward for the Recirculating mode and upward for the Fresh Flush mode.

Filter Replacement -

Remove the sink from the unit. The ﬁlter is held in place by an elbow in the bottom of the sink.

To remove the ﬁlter from the 3/8” ﬁtting, remove the hose from the quick disconnect ﬁtting in

the elbow, unscrew the elbow and pull the ﬁlter out.

Pump Replacement -

Quick disconnect ﬁttings are used for the plumbing system. To disconnect the tubing, pull the ring

of the ﬁtting toward the ﬁtting stem while pulling out on the tubing.

To Bottom of

Waste Tank

To Foot

Pump

FLEETTM SERIES SINK

FS3-0026

Page 6 of 16

September 2023

INSTALLATION FOR

NON-FLUSHING UNITS

Locate the drill spot on the top right surface of the waste tank. Use a

1-1/8” hole saw and cut the drain hole. Position the sink so the drain

pipe nipple is inserted into the hole.

(Refer to the illustration below) Drill two 13/64” holes through the wall

panels and the back of the sink. The sink should be ﬂat against the wall

panel. Fasten the sink from the outside of the unit with (2) PC-000103

rivets and (2) PC-000106 back-up washers on the inside of the sink.

Attach the sink to the base skid; Drive (1) PC-000158 self-tapping

screw in the predrilled hole in the pump mounting plate.

Installation is complete.

39.50”

2”

10” 4”

Insert drain hose

into tank

Insert self

tapping screw

FLEETTM SERIES SINK

FS3-0026

Page 7 of 16

September 2023

PC-000581G - Sink Tap

(2) PC-000104 - Rivet

(2) PC-000106 - Washer

PC-000310 -

Rubber Washer

PC-000224 - Locking Clip

(2) PC-000110 - Rivet

(2) PC-000111 - Washer

PC-000225 - Catch Lock

(2) PC-000110 - Rivet

(2) PC-000111 - Washer

PC-000339 - Elbow

PC-000308

Sink Strainer

PC-000322 - Elbow

Fasteners for Bowl

(2) PC-000107 - Rivet

(2) PC-000106 - Washer

CH075-028 -Drain Hose

PC-000351 - #10 Hose Clamp

FS3-0026PF - Fleet Sink Flushing Model

PC-000795 - Serial ID Plate

(2) PC-000102 - Rivet

(2) PC-000106 - Washer

http://www.polyjohn.com/pc-000322

http://www.polyjohn.com/pc-000107

http://www.polyjohn.com/pc-000106

http://www.polyjohn.com/pc-000351

http://www.polyjohn.com/ch075-028

http://www.polyjohn.com/pc-000339

http://www.polyjohn.com/pc-000310

http://www.polyjohn.com/pc-000581g

http://www.polyjohn.com/pc-000104

http://www.polyjohn.com/pc-000106

http://www.polyjohn.com/pc-000308

http://www.polyjohn.com/pc-000225

http://www.polyjohn.com/pc-000111

http://www.polyjohn.com/pc-000110

http://www.polyjohn.com/pc-000111

http://www.polyjohn.com/pc-000224

http://www.polyjohn.com/pc-000795

http://www.polyjohn.com/pc-000102

http://www.polyjohn.com/pc-000106

PC-000418

1” Uniseal

PC-100421B

Drain Body

PC-100421P

Drain Plug

PC-000241

O-Ring

PC-000600 -Foot Pump

(4) PC-000102 - Rivet

(4) PC-000106 - Washer

FS3-0052 - Foot Pump Plate

(2) PC-000147 - Screw

http://www.polyjohn.com/pc-000102

http://www.polyjohn.com/pc-000106

PC-000417

3/4” Uniseal

**NOT SHOWN

PC-000782 - Decal Not for Drinking

PC-000783 - Decal Transport

PC-000790 - Decal Foot Pump

http://www.polyjohn.com/pc-000782

http://www.polyjohn.com/pc-000783

http://www.polyjohn.com/pc-000790

http://www.polyjohn.com/pc-100421P

http://www.polyjohn.com/pc-000241

http://www.polyjohn.com/pc-100421b

http://www.polyjohn.com/pc-000418

http://www.polyjohn.com/pc-000600

http://www.polyjohn.com/pc-000147

http://www.polyjohn.com/fs3-0052

http://www.polyjohn.com/pc-000417

http://www.polyjohn.com/pc-000102

http://www.polyjohn.com/pc-000106

FLEETTM SERIES SINK

FS3-0026

Page 8 of 16

September 2023

PARTS DIAGRAM

PC-000415

1/4” Uniseal

CT38-046

Tube (pump to tap)

PC-000339 - Elbow

FS3-0028

Anti-Siphon Tank

Assembly

**See tank diagram**

PC-000305

Plastic Filter

CT38-0065

Tube (tank to pump)

tank assembly & tube not installed on FS3-0026*C (static)

3-way Valve ONLY ON FLUSHING

RECIRC MODELS FS3-0026*F

http://www.polyjohn.com/fs3-0028

http://www.polyjohn.com/PC-000305

http://www.polyjohn.com/pc-000339

http://www.polyjohn.com/ct38-046

http://www.polyjohn.com/pc-000415

http://www.polyjohn.com/ct38-0065

PC-000415

1/4” Uniseal

CT38-046

Tube (pump to tap)

PC-000339 - Elbow

FS3-0028

Anti-Siphon Tank

Assembly

**See tank diagram**

PC-000305

Plastic Filter

CT38-0065

Tube (tank to pump)

PC-000417

3/4” Uniseal

PC-100324 - Fitting

PC-000415

1/4” Uniseal

FRESH FLUSH MODELS FS3-0026*FF

http://www.polyjohn.com/fs3-0028

http://www.polyjohn.com/PC-000305

http://www.polyjohn.com/pc-000339

http://www.polyjohn.com/ct38-046

http://www.polyjohn.com/pc-000415

http://www.polyjohn.com/ct38-0065

http://www.polyjohn.com/pc-000417

http://www.polyjohn.com/pc-000415

http://www.polyjohn.com/pc-100324

USE HOSE TO CONNECT

TO FOOT PUMP INLET

FLEETTM SERIES SINK

FS3-0026

Page 9 of 16

September 2023

(2) PC-000901 - Fitting

PC-000903 - 3-Way Valve

PC-100213 - Bracket

(2) PC-000147 - Screw

PC-000900 - Elbow

(4) PC-000352

Hose Clamp #12

CH100-028

Hose 1” x 28”

CH100-025

Hose 1” x 25”’

FS3-0028

Anti-Siphon Tank

(2) PC-000417

3/4” Uniseal

PC-000415

1/4” Uniseal

CT38-035 - Tube

(Intake to Anti-Siphon)

http://www.polyjohn.com/fs3-0028

http://www.polyjohn.com/pc-000901

http://www.polyjohn.com/pc-100213

http://www.polyjohn.com/pc-000417

http://www.polyjohn.com/pc-000903

http://www.polyjohn.com/pc-000900

http://www.polyjohn.com/pc-000352

http://www.polyjohn.com/ch100-025

http://www.polyjohn.com/pc-000147

http://www.polyjohn.com/pc-000415

http://www.polyjohn.com/ct38-035

FS3-0028C - SIPHON TANK COMPLETE

To Bottom of

Waste Tank

To Foot

Pump

FLEETTM SERIES SINK

FS3-0026

Page 10 of 16

September 2023

PARTS DIAGRAM

RECIRC HOSE CONNECTIONS

RECIRC Flush Hose Connections with 3-Way Valve Installed.

** CHECK FOR LEAKS AT

FOOT PUMP CONNECTIONS **

3-way Outlet to Pump Inlet #1

Pump Outlet to Flush Bowl

Recirc Filter to Pump Inlet #2

Sink Bowl Drain Hose

Into Waste Tank

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