Pitco 45C+ User manual
Installation, Operation, and Maintenance Manual
For Gas Fryers
Covering Models
45C+, 35C+
Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304
(800)258-3708•(603)225-6684•FAX(603)225-8497 L20-072 Rev 5(11/03)
ENGLISHFRANCAIS
Pitco Frialator #L20-072 Rev 5(11/03)
NOTICES
There are three different types of notices that you should be familiar with, a NOTICE, CAUTION,
and WARNING. A NOTICE is a special note used to call attention to a particularly important point.
CAUTION is used to point out a procedure or operation which may cause equipment damage. The
WARNING notice is the most important of the three because it warns of an operation that may cause
personal injury. Please familiarize yourself with your new cooker before operating it and heed the
notices throughout this manual. The WARNINGS are listed below and on the following page for your
review prior to operating the unit.
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
WARNING: Improper installation, adjustment, alter-
ation, service or maintenance can cause property dam-
age, injury or death. Read the installation, operating
and maintenance instructions thoroughly before in-
stalling or servicing this equipment.
TO THE PURCHASER
POST IN A PROMINENT LOCATION INSTRUCTIONS TO
BE FOLLOWED IN THE EVENT THAT AN OPERATOR
SMELLS GAS. OBTAIN THIS INFORMATION FROM YOUR
LOCAL GAS SUPPLIER.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
ENGLISH
SAFETY SAFETY SAFETY SAFETY SAFETY
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
The cooker must be electrically grounded in accordance with local
codes. If local codes do not apply, follow the requirements of
National Code ANSI/NFPA 70-1990.
WARNING
This cooker is equipped with a three prong safety plug. This safety plug
protectsoperatorsfromelectricalshockintheeventofanequipmentmalfunc-
tion. DO NOT remove the grounding (third) prong from this plug.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
A cooker that is equipped with casters and a flexible power cord must be
connected to the gas supply with a Quick-Disconnect device. This quick
disconnect must comply with ANSI Z24.41-1989. A restraining cable must
be installed to limit the movement of the cooker.
WARNING
There is an open gas flame inside the cooker. The unit may get hot enough
to set nearby materials on fire. Keep the area around the cooker free from
combustible materials.
WARNING
Ensurethatthecookercangetenoughairtokeeptheflameburningcorrectly.
If the flame is starved for air it can give off dangerous carbon monoxide.
CarbonMonoxideisaclearodorlessgasthatcancausesuffocationanddeath.
WARNING
Be sure the burner tubes are COMPLETELY covered with water before
lighting the pilot or main burners. If the tubes are exposed, the cooker may
overheat,causingdamagetothekettle,creatingafirehazard,andvoidingthe
warranty.
SAFETY SAFETY SAFETY SAFETY SAFETY
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
Carbon monoxide can build up if the flue is blocked. Blocking the flue will
alsocausethecookertooverheat. Ensurethatminimumclearancesspecified
in the installation instructions are maintained. DO NOT obstruct the flow of
combustion/ventilation or air opening around the Noodle Cooker. Adequate
clearance around the cooker is necessary for servicing and proper burner
operation. Ensure that you meet the minimum clearances specified in the
installation instructions.
WARNING
The power supply must be disconnected before servicing or cleaning the
appliance.
WARNING
For gas cookers, DO NOT supply the cooker with a gas that is not listed on
thedataplate. Ifyouneedtoconvertthecookertoanothertypeoffuel,contact
your dealer. WARNING
Forgascookers,WAITfive(5)minutesbeforeattemptingtorelightthepilot.
This allows time for any gas remaining in the cooker to dissipate.
ENGLISH
i
Table of Contents
Section Title Page
Table of Contents ............................................................................................................................................ i
List of Tables and Figures ...................................................................................................................................ii
Chapter 1: General Information and Installation ..................................................................................... 1-1
1.1 WHICH FRYER DO I HAVE? .................................................................................................. 1-1
1.2 CHECKING YOUR NEW FRYER............................................................................................ 1-1
1.2.1 Check Your Order ................................................................................................................ 1-2
1.3 ASSEMBLY AND LEVELING ................................................................................................. 1-2
1.3.1 Leg/Caster Installation and Adjustment ............................................................................... 1-2
1.3.2 Assembling Multi Fryer Systems ......................................................................................... 1-3
1.4 INSTALLATION ........................................................................................................................ 1-3
1.4.1 Installation Clearances.......................................................................................................... 1-3
1.4.2 Gas Connection .................................................................................................................... 1-3
1.4.2.1 Fuel Types ..................................................................................................................... 1-4
1.4.2.2 Gas Line Connection ..................................................................................................... 1-4
1.4.2.3 Quick Disconnect Gas Connection ................................................................................ 1-4
1.4.2.4 Fuel Supply Line Leak and Pressure Testing ................................................................ 1-5
1.4.3 Ventilation and Fire Safety Systems .................................................................................... 1-5
1.5 INITIAL ADJUSTMENTS ......................................................................................................... 1-5
1.5.1 Visual Checks ....................................................................................................................... 1-6
1.5.2 Burner Ignition Systems ....................................................................................................... 1-6
1.5.2.1 Pilot Flame Adjustment ................................................................................................. 1-7
1.5.3 Main Burner System ............................................................................................................. 1-8
1.5.3.1 Gas Line Requirements.................................................................................................. 1-8
1.5.3.2 Burner Adjustment ........................................................................................................ 1-8
1.5.4 Initial Cleaning ..................................................................................................................... 1-9
1.5.5 Thermostat Calibration Check ............................................................................................ 1-10
1.5.6 Thermostat Calibration ....................................................................................................... 1-11
Chapter 2: Operating Instructions ............................................................................................................. 2-1
2.1 FILLING THE FRYER ............................................................................................................... 2-1
2.1.1 Filling the Fryer With Liquid Shortening ............................................................................. 2-1
2.1.2 Filling the Fryer With Solid Shortening ............................................................................... 2-1
2.2 OPERATING INSTRUCTIONS ................................................................................................ 2-2
2.2.1 Fryer Start-Up ....................................................................................................................... 2-2
2.2.2 Melting Solid Shortening ...................................................................................................... 2-2
2.2.3 Fryer Shutdown .................................................................................................................... 2-3
2.3 DAILY CLEANING ................................................................................................................... 2-3
Chapter 3: Owner Maintenance and Adjustments ................................................................................... 3-1
3.1 WEEKLY FRYER CLEANING (BOIL OUT) .......................................................................... 3-1
3.2 FLUE INSPECTION .................................................................................................................. 3-1
3.3 TROUBLESHOOTING .............................................................................................................. 3-2
ENGLISH
ii
List of Tables and Figures
Table Title Page
1-1 Fryer Model Information ........................................................................................... 1-1
1-2 Ventilation and Fire Safety References .....................................................................1-7
Figure Title Page
1-1 Pilot Assembly, Flame Adjustment ...........................................................................1-8
1-2 Gas Valve Showing Location of Pressure Regulator and Pilot Adjusters.................1-9
1-1
Chapter 1: General Information and Installation
Congratulations on the purchase of your new Pitco Frialator universal fryer. This unit will give you
manyyearsofreliable serviceifyoufollow thesimpleoperationand maintenanceproceduresinthis
manual. Containedinthismanualarethegeneralinstallation,operation,andmaintenanceprocedures
for the universal fryer Models 45C+, 35C+ and 40C+.
1.1 WHICH FRYER DO I HAVE?
There are two models of this gas fryer available. Each fryer has its own model number. To find out
whichmodelyouhave,lookinsidethedoorattheequipmentidentificationplate. Thisplatehasalot
ofusefulinformation,buttoidentifywhichfryeryouhave,lookatthemodelnumberblock. Themodel
numberidentifieswhichfryeryouhave. Abriefdescriptionof each model is provided inTable 1-1.
Table 1-1 Fryer Model Information
Model
Number
45C+
35C+
Description
This fryer can cook up to 85 lbs. of potatoes per hour.
This fryer can cook up to 63 lbs. of potatoes per hour.
Features
Frying Area: 14" x 14"
Oil Capacity: 42 lbs.
BTU Input: 122,000
Frying Area: 14" x 14"
Oil Capacity: 35 lbs.
BTU Input: 90,000
1.2 CHECKING YOUR NEW FRYER
Your new fryer has been carefully packed into one crate. Every effort has been made to ensure that
yourfryerisdeliveredtoyouinperfectcondition. Asyouunpackyournewfryer,inspecteachofthe
pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper
immediately,theshipperisonlyresponsiblefor15daysafterdelivery. Checkthepackinglistenclosed
withyourfryertoensurethatyouhavereceivedallofthepartstothefryer. Ifyouaremissinganyparts,
contact the dealer from whom the fryer was purchased. As you unpack the fryer and it's accessories
be careful to keep the weight of the fryer evenly distributed.
CAUTION
Topreventequipmentdamage,don'ttiltthefryeronto
anytwo ofit's castersor pulltheunit bythe fluevents. X
X
ENGLISH
1-2
LocateyourPitcoFrialatorwarrantyandfillintheserialnumberofthefryerandthedatereceived. You
willfindtheserialnumberontheplateinsidethedoor. Putyourwarrantycardinasafeplaceforfuture
reference. DO NOT return the card to Pitco Frialator.
1.2.1 Check Your Order
The crate containing the fryer unit will also contain the following:
(2) PitcoCleanerSample
(1) Drain Clean Out Rod
1.3 ASSEMBLY AND LEVELING
When you receive your fryer, it is completely assembled with the possible exception of the legs (or
casters)andtheheatshield. Insomecases,ifyouhavepurchasedamulti-fryerunit,youmayneedto
assemblethesystem.
1.3.1 Leg/CasterInstallationandAdjustment
Installingthelegsandlevelingthefryerisdonewitha7/16"wrench,socket,andalargepairofwater
pump pliers. The legs/casters must be installed to provide the necessary height to meet sanitation
requirementsandassureadequateairsupplytotheburner. Attachthelegsbyperformingthefollowing
procedure.
a. Laythefryeronitssidebeingcarefulnottodamagetheflue
by pulling on it. Protect the outside of the fryer with
cardboard or a drop cloth when laying it down.
b. Attach each leg/caster with the hex head cap screws sup-
pliedwiththefryer. Eachleg/casterrequiresfour1/4-20x
5/8" cap screws.
c. Mount the screws from the inside of the fryer with the nut
on the outside. The nuts have lock washers attached to
them, therefore it is not necessary to use lock washers.
d. When all four legs/casters are mounted, stand the unit up
being careful not to put too much weight on any one leg/
caster. Adjusttheheightandlevelthefryerbyadjustingthe
leveling devices on the leg/caster with the water pump
pliers.
e. Onunitswithcasters,movethefryertothedesiredlocation
andlock thewheels usingthe lockingdevices onthe sides
ofthe casters.
Adjust Here
Lock
Adjust
Here
Un Lock
This manual suits for next models
1
Table of contents
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