Parker 890 Series Instruction manual

890

Quickstart

Manual

890SD (Standalone) Drive

Frames B, C & D

HA471071U000 Issue 3 (ISO A4)

HA471071U001 Issue 3 (American Quarto)

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any

form or by any means to persons not employed by a Parker SSD Drives company without written permission

from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the

accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.

Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.

WARRANTY

Parker SSD Drives warrants the goods against defects in design, materials and workmanship for the

period of 12 months from the date of delivery on the terms detailed in Parker SSD Drives Standard

Conditions of Sale IA058393C.

Parker SSD Drives reserves the right to change the content and product specification without notice.

Page 2

C o n t e n t s

Page

Safety...................................................................................................................................................................... 3

Hazards to Personnel 3

Application Risk 3

•Risk Assessment 4

•Accessibility 4

•Protective Insulation 4

•RCDs 4

Introduction........................................................................................................................................................... 5

About this QuickStart 5

Installation............................................................................................................................................................. 6

Dimensions 7

•Ventilation 7

•Environmental Conditions 7

Overview................................................................................................................................................................ 8

3-Phase Connections.......................................................................................................................................... 9

Motor Connections............................................................................................................................................ 10

890SD Control Connections ............................................................................................................................ 11

890SD Feedback Connections ........................................................................................................................ 12

Drive Start-up...................................................................................................................................................... 13

Before Applying Power : 13

Drive Set-up ........................................................................................................................................................ 14

Motor Data 14

Quick Setup Parameters 14

Autotune 15

Running in Local 15

Running in Remote 16

Appendix A: Using the 6511 Keypad ............................................................................................................. 17

The Menu Structure 18

Appendix B: Using the 6901 Keypad ............................................................................................................. 19

The Menu Structure 20

Appendix C: Analog and Digital I/O................................................................................................................ 21

890SD Control Terminals 22

Appendix D: Electrical Ratings ....................................................................................................................... 23

Page 3

Safety

IMPORTANT Please read this information BEFORE installing the equipment.

Hazards to Personnel

WARNING!

This equipment can endanger life through rotating machinery and high voltages. Failure

to observe the following will constitute an ELECTRICAL SHOCK HAZARD.

Metal parts may reach a temperature of 70 degrees Centrigrade in operation.

Before working on the equipment, ensure isolation of the mains supply from terminals

L1, L2 and L3. The equipment contains high value capacitors which discharge slowly after

removal of the mains supply. Wait for at least 3 minutes for the dc link terminals (DC+ and

DC-) to discharge to safe voltage levels (<50V). Measure the DC+ and DC- terminal

voltage with a meter to confirm that the voltage is less than 50V.

Do not apply external voltage sources (mains suppy or otherwise) to any of the braking

terminals (DBR+, DBR-, DC+, INT or EXT).

Application Risk

The specifications, processes and circuitry described herein are for guidance only

and may need to be adapted to the user's specific application.

Parker SSD Drives does not guarantee the suitability of the equipment described in

the Manual for individual applications.

Page 4

Risk Assessment

Under fault conditions, power loss or other operating conditions not intended, the

equipment may not operate as specified. In particular:

•The motor speed may not be controlled

•The direction of rotation of the motor may not be controlled

•The motor may be energised

Accessibility

All live power terminals are IP20 rated only, since the equipment is intended to be

installed within a normally-closed cubicle or enclosure, which itself requires a tool to

open.

Protective Insulation

•All control and signal terminals are SELV, i.e. protected by double insulation.

Ensure all wiring is rated for the highest system voltage.

NOTE Thermal sensors contained within the motor must be single/basic insulated.

•All exposed metalwork in the Drive is protected by basic insulation and bonding to

a safety earth.

RCDs

Not recommended for use with this product. Where their use is mandatory, use only

Type B RCDs (EN61009).

Caution

This is a product of the restricted sales distribution class according to IEC 61800-3. It

is designated as “professional equipment” as defined in EN61000-3-2. Permission of

the supply authority shall be obtained before connection to the low voltage supply.

Page 5

Introduction

The 890SD Standalone Drive is designed for speed control of standard ac 3-phase motors.

•Control it remotely using configurable analogue and digital inputs and outputs.

•Control it locally using the 6511 Keypad.

•Use the Design System Explorer Configuration Tool (DSE 890) to give access to parameters,

diagnostic messages, trip settings and application programming.

•Fit Options to the unit to give serial communications and closed loop speed control.

IMPORTANT Motors used must be suitable for Inverter duty.

About this QuickStart

This QuickStart will:

•Familiarise you with the terminals and operation of the unit.

•Provide

*basic installation details and a quick set-up procedure.

•Show you how to Autotune the drive and start the motor.

* Because the 890 is a system product and we have no knowledge of your application, we detail

the quickest way to power-up the drive using a simple earthing scheme with minimal control

wiring. Refer to the full Engineering Reference Manual for items not covered in this QuickStart.

Provided with every 890 unit is a :

zQuickstart

zCompact disk containing the Engineering Reference Manual and DSE Configuration Tool

z890 Installation Kit and instruction leaflet

z6511 Keypad

zCustomer-ordered Options

This QuickStart assumes that:

•You are a qualified technician with experience of installing this type of equipment.

•You are familiar with the relevant standards and Local Electric Codes (which take precedence).

•You have read and understood the Safety information provided at the front of this QuickStart.

•You realise that this guide contains only basic information and that you may need to refer to the

Engineering Reference Guide to complete your installation.

Page 6

Installation

A simplified installation is shown below. This installation is not EMC compliant. For European

installations and countries with EMC legislation refer to the 890 Engineering Reference Manual,

Appendix C.

KEY

B Back-plate

C Cubicle

Supply

Protective

Earth/Ground

K Motor

(M1, M2, M3)

3∅Power

Supply Cable

(L1, L2, L3)

P Fuse or circuit

breaker

T Control Wiring

terminals

890 Installation Kit

The 890 Installation Kit is shown attached to the bottom of the 890SD

units in the diagram. It can also be fitted to the top of the unit.

The kit provides several options for earth/ground connections. It also

includes the brackets for DIN rail mounting the unit. Refer to the

instructions in the kit and use the appropriate parts.

* Permanent Earthing

The unit must be permanently earthed according to EN 50178: A cross-

section conductor of at least 10mm² is required. This can be achieved

either by using a single conductor (PE) or by laying a second conductor

though separate terminals (PE2 where provided) and electrically in

parallel.

Page 7

Dimensions

Dimensions are in millimeters (X: Power Bracket - 890 Installation Kit, Y: Control Bracket)

The units must be installed in a cubicle. Mount the drive using the keyholes and slots or on a 35mm

DIN rail using the 890 Installation Kit supplied.

Ventilation

The drives can be mounted side-by-side with no clearance. A minimum

of 150mm (6 inches) free-air space must be allowed at the top and

bottom of each drive. If mounting drives above or below other

equipment, the top and bottom distances should be added for overall

clearance between drives.

Environmental Conditions

Operating ambient temperature 0°C to 45°C (32°F to 113°F)

Enclosure rating IP20 – UL(cUL) Open type

Atmosphere Dust free, non flammable, non-corrosive, <85% humidity,

non-condensing

Page 8

3-Phase Line Input

Mechanical Brake

Motor Thermistor

3-Phase Motor Output

Dynamic Braking

Analog I/O

Auxiliary 24V

Digital I/O

Option Card A

Option Card B

Earth/Ground

Earth/Groun

DC Link

Status LED

USB Port

Feedback Option F

Overview

Page 9

3-Phase Connections

•Connect 3-phase power in any order to L1, L2, L3.

Maximum wire sizes:

Frame B: 6mm2/10AWG - 0.5Nm

Frame C: 10mm2/8AWG - 1.2Nm

Frame D: 16mm2/4AWG - 2.4Nm

•Use branch circuit protection (circuit breaker

and/or fuses)

Refer to Appendix D for Drive Rating details

•An External Braking Resistor is

optional. Connect it between

DBR+ and DBR- for high inertial

loads (DC+ and EXT terminals on

Frame B units, as shown).

DO NOT apply external voltage

sources (mains supply or

otherwise) to the braking terminals.

•The terminal labelled INT on the

frame B drive is for future use

only.

DO NOTwire to this terminal.

•We recommend using a thermal

overload switch to protect the

braking circuit.

•Connect the earth/ground wire to

the top ground bracket.

Maximum wire sizes:

Frame B: 6mm2/10AWG

Frame C: 10mm2/8AWG

Frame D: 16mm2/4AWG

Page 10

Motor Connections

•Connect motor leads to M1,

M2, M3. Maximum wire sizes:

Frame B: 4mm2/12AWG

Frame C: 10mm2/8AWG

Frame D: 16mm2/4AWG

•Connect the earth/ground

wire from the terminal box of

the motor directly to the

bottom ground bracket.

Maximum wire sizes:

Frame B: 4mm2/12AWG

Frame C: 10mm2/8AWG

Frame D: 16mm2/4AWG

•If not using shielded cable,

run motor leads in an

enclosed metal conduit

grounded at both ends

•Connect motor thermal

switch or thermistor to Th1,

Th2. Drive will trip when the

thermal switch opens, or

when the thermistor

resistance exceeds 4kΩ

maximum (PTC Type A : IEC

34-11 Part 2)

•If the motor does not have a

protective device

(thermistor), link these

terminals. The drive needs

the thermistor inputs

connected for it to run.

•Connect the 24V DC brake supply to

terminals 1 and 2, and connect the

brake terminals to 3 and 4. The brake

coil is energized when the drive runs.

•Connect the earth/ground wire to the bottom

ground bracket. Maximum wire sizes:

Frame B: 4mm2/12AWG

Frame C: 10mm2/8AWG

Frame D: 16mm2/4AWG

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