Parker 514C-04 User manual

514C

DC Controller

HA463296 Issue 8

Technical Manual

aerospace

climate control

electromechanical

ﬁltration

ﬂuid & gas handling

hydraulics

pneumatics

process control

sealing & shielding

ENGINEERING YOUR SUCCESS.

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514C

DC Controller

Product Manual

HA463296 Issue 8

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any

form or by any means to persons not employed by a Parker Hannifin Manufacturing Limited company without

written permission from Parker Hannifin Manufacturing Ltd. Although every effort has been taken to ensure the

accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.

Parker Hannifin Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting

therefrom.

WARRANTY

The general terms and conditions of sale of goods and/or services of Parker Hannifin Europe Sarl,

Luxembourg, Switzerland Branch, Etoy apply to this product unless otherwise agreed. The terms and conditions

are available on our website www.parker.com/termsandconditions/switzerland

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Cont.2

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS

DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL

INJURY AND PROPERTY DAMAGE.

This document and other information from Parker-Hannifin

Corporation, its subsidiaries and authorized distributors

provide product or system options for further investigation by

users having technical expertise.

The user, through its own analysis and testing, is solely

responsible for making the final selection of the system and

components and assuring that all performance, endurance,

maintenance, safety and warning requirements of the

application are met. The user must analyze all aspects of the

application, follow applicable industry standards, and follow

the information concerning the product in the current product

catalog and in any other materials provided from Parker or its

subsidiaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized

distributors provide component or system options based upon

data or specifications provided by the user, the user is

responsible for determining that such data and specifications

are suitable and sufficient for all applications and reasonably

foreseeable uses of the components or systems.

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Cont.3

Requirements

IMPORTANT: Please read this information BEFORE installing the equipment.

Intended Users

This manual is to be made available to all persons who are required to install, configure or service equipment

described herein, or any other associated operation.

The information given is intended to highlight safety issues, EMC considerations, and to enable the user to obtain

maximum benefit from the equipment.

Complete the following table for future reference detailing how the unit is to be installed and used.

INSTALLATION DETAILS

Serial Number

(see product label)

Where installed

(for your own

information)

Unit used as a:

(refer to Certification

for the Inverter)

Component Relevant Apparatus

Unit fitted:

Wall-mounted Enclosure

Application Area

The equipment described is intended for industrial motor speed control utilising DC Shunt Wound or DC Permanent

Magnet Motors.

Personnel

Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified

person is someone who is technically competent and familiar with all safety information and established safety

practices; with the installation process, operation and maintenance of this equipment; and with all the hazards

involved.

Product Warnings

Caution

Risk of electric

shock

Caution

Refer to

documentation

Earth/Ground

Protective

Conductor

Terminal

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Cont.4

Hazards

DANGER! - Ignoring the following may result in injury

1. This equipment can endanger life by exposure to

rotating machinery and high voltages.

2. The equipment must be permanently earthed due to

the high earth leakage current, and the drive motor

must be connected to an appropriate safety earth.

3. Ensure all incoming supplies are isolated before

working on the equipment. Be aware that there may

be more than one supply connection to the drive.

4. There may still be dangerous voltages present at

power terminals (motor output, supply input phases,

DC bus and the brake, where fitted) when the motor

is at standstill or is stopped.

5. For measurements use only a meter to IEC 61010 (CAT

III or higher). Always begin using the highest range.

CAT I and CAT II meters must not be used on this

product.

6. Allow at least 5 minutes for the drive's capacitors to

discharge to safe voltage levels (<50V). Use the

specified meter capable of measuring up to 1000V dc &

ac rms to confirm that less than 50V is present between

all power terminals and earth.

7. Unless otherwise stated, this product must NOT be

dismantled. In the event of a fault the drive must be

returned. Refer to "Routine Maintenance and Repair".

WARNING! - Ignoring the following may result in injury or damage to equipment

SAFETY

Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.

Never perform high voltage resistance checks on the

wiring without first disconnecting the drive from the

circuit being tested.

Whilst ensuring ventilation is sufficient, provide

guarding and /or additional safety systems to

prevent injury or damage to equipment.

When replacing a drive in an application and before

returning to use, it is essential that all user defined

parameters for the product’s operation are correctly

installed.

All control and signal terminals are SELV, i.e. protected

by double insulation. Ensure all external wiring is rated

for the highest system voltage.

Thermal sensors contained within the motor must have

at least basic insulation.

All exposed metalwork in the Inverter is protected by

basic insulation and bonded to a safety earth.

RCDs are not recommended for use with this product

but, where their use is mandatory, only Type B RCDs

should be used.

EMC

In a domestic environment this product may cause

radio interference in which case supplementary

mitigation measures may be required.

This equipment contains electrostatic discharge

(ESD) sensitive parts. Observe static control

precautions when handling, installing and servicing

this product.

This is a product of the restricted sales distribution class

according to IEC 61800-3. It is designated as

“professional equipment” as defined in EN61000-3-2.

Permission of the supply authority shall be obtained

before connection to the low voltage supply.

CAUTION!

APPLICATION RISK

The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the

user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for

individual applications.

RISK ASSESSMENT

Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended.

In particular:

Stored energy might not discharge to safe levels as

quickly as suggested, and can still be present even

though the drive appears to be switched off

The motor's direction of rotation might not be controlled

The motor speed might not be controlled

The motor might be energised

A drive is a component within a drive system that may influence its operation or effects under a fault condition.

Consideration must be given to:

Stored energy

Supply disconnects

Sequencing logic

Unintended operation

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Cont.5

Contents

Chapter 1 Product Overview 1-1

Description...................................................................1-1

Product Range..............................................................1-1

540 TO 514C upgrade ................................................1-1

Product Identification ....................................................1-2

Technical Specification .................................................1-3

Environmental Requirements.........................................1-5

EMC Technical Ratings .................................................1-6

Product Code ...............................................................1-6

Chapter 2 Pre-Installation Planning 2-1

Basic Wiring Diagrams .................................................2-1

Terminal Descriptions ...................................................2-2

Terminal Comparison 540/1 to 514C ..........................2-4

Block Diagram .............................................................2-1

Functional Differences 514C - 540 ...............................2-2

Chapter 3 Installation Procedure 3-1

Installation Precautions .................................................3-1

Mechanical Installation .................................................3-1

Installation Information.................................................3-3

Electrical Installation.....................................................3-3

Requirements for UL Compliance..................................3-5

Chapter 4 Setting-Up & Commissioning 4-1

Option Switches ...........................................................4-1

Potentiometers .............................................................4-2

Basic Setting-up Procedure ...........................................4-3

Running Performance Adjustments ................................4-7

Chapter 5 Diagnostics and Fault Finding 5-1

Diagnostic Leds............................................................5-1

Drive Trips ...................................................................5-2

Diagnostic Test Point Descriptions .................................5-2

Troubleshooting ...........................................................5-4

Chapter 6 Certification 6-1

European Directives and the CE Mark ...........................6-1

Chapter 7 Service and Repair 7-1

DISPOSAL ....................................................................7-1

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Product Overview1-1

514C Product Manual

Chapter 1 Product Overview

DESCRIPTION

The 514C controller is intended for use in an Industrial Environment, it should be mounted

within an enclosure which provides protection to the controller and the user.

The controller should be permanently earthed at the terminals provided.

The 514C controller is designed to control the speed of a DC Shunt wound or permanent

magnet motor. It will provide control of the motor speed in all 4 Quadrants of operation.

The controllers are designed to operate from a single phase AC mains supply in the range of

110 Vac to 415 Vac at 50 or 60 Hz. An auxiliary supply is required for internal power supply

generation and main supply contactor sequencing. Coding is derived from the main power

terminals and is functional over the whole input voltage range.

The Speed of the DC Motor is controlled using a linear closed loop system with a feedback

signal from either tachogenerator or armature voltage, the feedback source being switch

selectable.

A current loop within the speed loop always ensures that controlled levels of current are

applied to the motor, actual levels being scaleable via programmable switches.

Motor protection is provided by a Stall detection circuit which will remove current from the

motor after approximately 60 seconds.

Controller protection is provided by an Instantaneous Overcurrent trip circuit overriding

control in the event of a Short Circuit.

PRODUCT RANGE

Product

Rating

514C-04

4A DC Full Load Current

514C-08

8A DC Full Load Current

514C-16

16A DC Full Load Current

514C-32

32A DC Full Load Current

540 TO 514C UPGRADE

The 514C is designed to be functionally equivalent to the 540 series controllers not a direct

replacement. Comparisons between the two controllers connectors are included throughout

the manual.

Chapter 2 describes the terminal connectors to the 514C controller, in that section on page 2-4

is given a terminal to terminal comparison of 540/1 to 514C.

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1-2 Product Overview

514C Product Manual

PRODUCT IDENTIFICATION

FIELD TERMINALS

HEATSINK

LEGEND

PLATE

CONTROL

FIXING

POINTS

PCB

PROTECTIVE

GROUND

POWER

PCB

AUXILIARY

POWER

TERMINALS

SW2 SW3 SW4

ON SW1

1 2 3 4 5 6 7 8 910 DIAGNOSTIC

SOCKET

Option Switches

Current Calibration

Switches

POTENTIOMETERS

DIAGNOSTIC LEDS

SUPPLY AUXILIARYSUPPLY

SELECTOR SWITCH

24 23 22 212019 18 1716 15141312 11 10 9 8 7 6 5 4 3 2 1

L1 POWER ON

L2 STALL TRIP

L3 OVERCURRENT

L4 PLL LOCK

L5 CURRENT LIMIT

RAMP UP P1

RAMP DOWN P2

SPEED PROPORTIONAL P3

SPEED INTEGRAL P4

CURRENT LIMIT P5

CURRENT PROPORTIONAL P6

CURRENT INTEGRAL P7

IR COMPENSATION P8

MAX SPEED CALIBRATION P10

ZERO SPEED ADJUST P11

ZERO SPEED THRESHOLD P12

A1 A2 A3 A4 CONTROL TERMINAL BLOCK

FL1 FL2 F- F+ L2/N L1 A+ A-

TenthsUnitTens

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Product Overview1-3

514C Product Manual

TECHNICAL SPECIFICATION

General

SPEED CONTROL

Control Action

Closed Loop with Proportional Integral Control and

Adjustable Stability

Speed Feedback

Armature Voltage

Tachogenerator

100% Load Regulation

2 % Typical

0.1 % Typical

Maximum Torque/Speed Range

20:1

100:1

Overload

150% for 60 seconds.

TORQUE CONTROL

Control Action

Closed Loop with Proportional Integral Control.

Accuracy

2 %

Overspeed

Inherent.

Overload

None 100% continuous (consideration must be given

to motor when operating at low speed).

INPUTS / OUTPUTS

Analogue

Setpoint Ramp

0 to ±10V

100 Kohm

Inputs

Positive Trim Setpoint

0 to ±10V

100 Kohm

Negative Trim Setpoint

0 to ±10V

100 Kohm

Current Limit

0 to +7.5V

50 Kohm

Current Demand

0 to ±10V

100 Kohm

Tachogenerator Input

0 to ±350Vdc

220 Kohm

Thermistor /

Microtherm Input

<200 ohm = Normal

>1800 ohm = Overtemperature

5 Kohm

Outputs

Setpoint Ramp

0 to ±10V

5 mA

Analogue

Total Setpoint

0 to ±10V

5 mA

Speed

0 to ±10V

5 mA

Current Demand

0 to ±10V

5 mA

Current Meter

0 to ±5V (0 to Ical)

5 mA

Bipolar or Modulus

See SW1/8

+10V Reference

+10V

5 mA

-10V Reference

- 10V

5 mA

Digital

Run

+10 to +24V

100 Kohm

Inputs

Enable

+10 to +24V

100 Kohm

Stall Override

+10

100 Kohm

Digital

Health

+24V

50 mA Source

Outputs

Zero Speed or Setpoint

+24V

50 mA Source

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1-4 Product Overview

514C Product Manual

Electrical Ratings

INPUT RATINGS

SYMBOL

514C-04

514C-08

514C-16

514C-32

Supply Voltage

110 - 480 Vac 10%

Maximum Supply

Voltage (Derived from

480Vac L - L Non earth referenced (IT)

or earth referenced (TN)

Three Phase Supply)

480Vac L - N Earth referenced (TN)

Supply Current

12A

24A

48A

Supply Frequency

50/60 Hz ñ 5 Hz

Auxiliary Supply

Vaux

110/120 or 220/240 Vac ±10%

Aux. Supply Current

Iaux

3A (Includes Contactor Coil Current)

Contactor Coil

Current

3A Maximum

Installation Category

Overvoltage Category III

Earth Leakage

Without Filter - 5mA (1)

Current at 480Vac

With Filter - 50mA

OUTPUT RATINGS

Nominal Armature

Voltage

90 Vdc at 110/120 Vac

180 Vdc at 220/240 Vac

320 Vdc at 380/415 Vac

Maximum Armature

Current

4A dc 10%

8A dc 10%

16A dc 10%

32A dc 10%

Armature Current

Calibration 100%

Ical

0.1 to 4A

in 0.1A steps

0.1 to 8A

in 0.1A steps

0.1 to 16A

in 0.1A

steps

0.1 to 32A

in 0.1A steps

Nominal Motor Power

1.125kW

2.25 kW

4.5 kW

9 kW

at 320 Vdc Armature

11/2 HP

3 HP

6 HP

12 HP

Overload

150% for 60 seconds

Field Current

3 A dc

Field Voltage

0.9 X Supply Voltage (Vs)

Maximum Armature

Form Factor

1.5

Thyristor I2t

300 A2s

Typical Controller

Dissipation at Ia 100%

15W (2)

25W (2)

50W (2)

75W (2)

UL Listed Rating @

180V dc

1/2 HP

1HP

3 HP

5 HP

Notes:- (1) Permanent earthing mandatory.

(2) See page 3-2 for filter watt loss information.

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