Panasonic FP2 Series User manual

FP2/FP2SH Series

Programmable Controllers

09/2007

Top Performance, Full Range of Functions

CPU Units

CPU units

Selectable from six types, according to the application

There are six types of CPU units, including the standard type and the type with preinstalled commonly-used advanced functions.

This selection allows for more economical system development according to the application. See page 12 for details.



FP2

Superior cost performance



Standard type

FP2-C1

With 64 input points

FP2-C1D

With S-LINK

FP2-C1SL

60k step

standard type

FP2-C2

60k step type

for small PC card

FP2-C2P

120k step type

for small PC card

FP2-C3P

FP2SH

Industry‘s highest class processing speed

Adequate programming capacity



Body size

The front face is smaller than an A6 sheet of paper

The front face area is 140mm wide and 100mm high (when using five modules), which is small enough to fit completely on an

A6 sheet of paper. The compact body requires minimum installation space. (Depth: 108.3mm)



140mm

100mm

09/2007

Top Performance, Full Range of Functions

Flexible Expandability

Memory and I/O Control

Memory and I/O control

Equipped with an adequate program memory and operating memory capacity

The body is compact; however, the standard program memory capacity of FP2/FP2SH is as large as 16k/60k steps, and when

optional memory is added, 32k/120k steps. A variety of operation memory types are also available. The maximum number of

controlled I/O points is 2,048 (2,048/8,192 for FP2/FP2SH when using remote I/O units), which is sufficient for medium-scale

control.



Addition of optional memory

FP2: Addition of optional memory to the CPU unit allows it

to store up to 32k program steps, provides it with the

clock/calendar function, and makes comment writing

possible.

FP2SH: An optional IC card can be used as program memory

or expanded data memory.

I/O point expansion by adding backplanes

See page 14 for details. Optional memory

for FP2SH

CPU backplane

H type backplane

Up to three backplanes can be added to one master backplane.

Now up to 32 units can be connected and up to 2,048 I/O points

controlled.



NEW!

Expansion backplane (8 slots)

Expansion backplane

Master backplane (8 slots)

(The backplane can be used as either a master

or expansion backplane.)

Expansion

cable

Conventional type H type

Max. number of backplanes 1 + 1 = 2 1 for master + 3 for expansion = 4

Max. number of units 12 + 13 = 25 8 + 8 x 3 = 32

Max. number of I/O points 25 x 64 = 1,600 32 x 64 = 2,048

Max. cable length 1 cable, 2m 3 cables, 3.2m

The H type and conventional type cannot be used in combination.

Conventional backplane

Only one backplane can be added to one master backplane.

When both the master and expansion backplanes are of the 14-

module type, up to 1,600 I/O points can be controlled.



09/2007

Optimal Combination with Servo Drives

Positioning

"RTEX" positioning units

Compatible with Realtime Express MINAS A4N*

network servo systems.

Facilitate multi-axis high precision positioning

High-accuracy multi-axis positioning control achieved

by high-speed 100Mbps communication.

Compatible with commercially available LAN cables,

significantly reducing wiring costs.

Two-axis unit available in addition to the four- and

eight-axis units.

Data from a maximum of 600 points can be

registered for each axis.

Three-axis helical interpolation supported in addition

to two-axis linear and two-axis circular interpolation functions.

Dedicated tool software "Configurator PM" supports

operations from setup through startup and monitoring.

Equipped with a manual pulser input terminal,

allowing for fine teaching.





NEW!

High-speed 100Mbps communications

* Realtime Express and MINAS A4N are a trademark and a product name

of Matsushita Electric Industrial Co., Ltd.

2 axes: FP2-PN2AN

4 axes: FP2-PN4AN

8 axes: FP2-PN8AN

Monitoring LEDs

• Status indicator

• Link status

• Error indicator

• Pulser input status

Pulser input

terminal

Network

(transmission) port

Network

(reception) port

Controls up to 256 axes, adequately supporting large-scale equipment control

Up to 32 eight-axis units can be connected and up to 256 axes controlled (when using FP2SH with H type backplane).

Selectable among two, four, and eight-axis types to flexibly support control system configurations of a few or multiple axes.

Use in combination with the ultra-high speed and large capacity FP2SH CPU unit (20k steps/1ms (measured by our company),

program capacity of 120k steps) adequately supports the control of large-scale equipment.





System configuration: Maximum number of connectable

positioning units "RTEX"

One positioning unit can control two to

eight axes (depending on the type).

FP2: 16 units FP2SH: 32 units Servo amplifier: MINAS A4N manufactured by

Matsushita Electric Industrial Co., Ltd.

TOOL port of CPU unit

Commercially

available LAN

cable

I/O signals of home position

proximity sensors, limit sen-

sors, etc. are sent to A4N

Dedicated tool software for

positioning units "RTEX"

Configurator PM

Programming tools

Control FPWIN GR

Control FPWIN Pro

Contact for inquiries about MINAS AC servomotor series: Panasonic Electric Works Europe AG

Telephone: +49 (0) 8024-648-0, Fax: +49 (0) 8024-648-111, www.panasonic-electric-works.com

(Ethernet category 5e

shielded type)

Dedicated tool software for MINAS manufac-

tured by Matsushita Electric Industrial Co., Ltd.

Panaterm

09/2007

Optimal Combination with Servo Drives

High-Speed, High-Precision Positioning

Positioning

2 axes: FP2-PN2AN

4 axes: FP2-PN4AN

8 axes: FP2-PN8AN

Monitoring LEDs

• Status indicator

• Link status

• Error indicator

• Pulser input status

Positioning units

High-speed, high-accuracy pulse output type positioning

unit. Speed command: 4Mpps, Startup time: 0.005ms

Support pulse-input type stepping motors, and servomotors. The speed

command range is up to 4Mpps, allowing for high-speed and high-accuracy

positioning. The startup time is as high as 0.005ms, allowing for a reduction

of the tact time. (Startup time: Time between reception of a command from a

CPU unit and pulse output from a positioning unit.)



The feedback pulse count function counts output pulses from encoders

or other devices.

The jog positioning function widens the supported application range.

The four types of S-curve acceleration/deceleration control allow for

smooth startup and stoppage.

Program libraries for linear interpolation and other operations

are available.

Function "Libraries for FPWIN Pro" can be downloaded from

our Website: www.panasonic-electric-works.com

Motor Driver I/F Terminal II is available for connection with MINAS AC

servo series.



Positioning unit (2 axes) Positioning unit (4 axes)

FP2-PP21 FP2-PP22 FP2-PP41 FP2-PP42

Configuration

One unit can control up to 4 axes.





Stepping motor

Servomotor

Motor

driver

Motor

driver

Motor

driver

Motor

driver

High-speed counter units and pulse I/O units

Interrupt, counting, pulse output, and PWM output

functions are integrated in a single unit

Equipped with four channels of a maximum of 200kHz high-speed

counter inputs, allowing for fine control.

Equipped with eight user-allocatable outputs for the four high-speed

counter channels. The number of counter stages can be changed.

Interrupt function can start interrupt program when the time specified

elapses or via external signal.

Control up to 100kpps pulse output and up to 30kpps PWM output.

A single module has high-speed counter, interrupt, general I/O, pulse

output*, PWM output* functions, allowing for highly efficient system

configuration.

* Only available with the pulse I/O units.





For 1 axis (AFP8503) For 2 axes (AFP8504)

High-speed counter units

FP2-HSCT(NPN)

FP2-HSCP(PNP)

Pulse I/O units

FP2-PXYT(NPN)

FP2-PXYP(PNP)

Configuration

Counts RPM based on the encoder output, compares

the count with the preset RPM, and instructs the inver-

ter to adjust the speed or stop operation.

Set conditions with the

F151 high-level instruction

Read data with the F150

high-level instruction

Inverter

C=P Speed adjustment input

C>P Stoppage

input

Input the encoder output into the

phase input mode.

09/2007

Accurate Process Control

Analog Control

Analog control

Multi-range control of a variety of equipment is possible.

The units can be directly connected with thermocouples

and resistance temperature detectors

Support voltage/current/temperature sensor ranges

The analog input unit supports voltage, current, and temperature sensors.

The analog output unit supports voltage or current output.

Different voltage/current ranges can be controlled concurrently.

Equipped with multiple channels

The input unit has eight channels, and the output unit has four.

Space-saving multiple-channel control is possible.

High-speed conversion at 500ms by each channel

The speed of voltage and current input/output conversion can

reach as high as 500ms.

I/O refresh system

Since input/output data is allocated to the I/O memory, complicated

programming is not necessary.





Current input

Configuration

Laser analog sensor

Pressure sensor

Current input

Analog input unit

Analog output unit

Voltage

output

(speed command)

Inverter

Analog input units

Three types of analog input units are available to meet a wide variety of customer needs.



High-speed, high-accuracy, multiple-input unit with 8 isolated channels

Industry‘s fastest level

High-speed achieved by highly reliable isolation among channels

Temperature conversion: 20ms/ch

Voltage conversion: 5ms/ch

(Without insulation setting: 500ms/ch)

Industry‘s top level

High-accuracy conversion

Voltage: ±0.1% (25°C)

Temperature: ±0.3% (0 to 55°C)

A single unit supports inputs of

thermocouple, RTD, and voltage data*1.

Multiple inputs

For users who require faster and more

accurate temperature control.

For users who require multiple isolated

input channels or who want to reduce

the cost per channel.

For users who want to input tempera-

ture and voltage (current) data through

a single unit.



*1: Current inputs can be converted into voltage in-

puts by attaching the supplied external resistor

to the input terminal section.

FP2-AD8X

High-speed, high-accuracy

Number of outputs: 4

Conversion speed: 500ms/ch

Overall accuracy: ±1.0% FS

or less

(0 to 55°C)

FP2-DA4

8 inputs unit solely for

RTDs (Pt100/Pt1000)

High-speed, high-accuracy

Conversion speed: 20ms/ch

Conversion accuracy: ±0.3%

(0 to 55°C)

FP2-RTD

For users who input RTD data only

and require more affordable type.

8 low costs inputs solely

for voltage/current data

High-speed, high-accuracy

Low cost unit for input of voltage/

current data that indicates mea-

surements of pressure, flow rate,

fluid volume, speed, etc.

FP2-AD8VI

Analog output unit

Supports multiple channels.

(Four channels per unit).



09/2007

Accurate Process Control

Connect all PLCs with Each Other

Networking

FP2

multi-wire

link unit

FP2

multi-wire

link unit

FP2

multi-wire

link unit

FP2

multi-wire

link unit

Inverter

Support a wide variety of networks, such as open networks, PLC links, remote I/O systems,

and S-LINK

Open network

Ethernet

Supports three communication interfaces:

100BASE-TX, 10BASE-T, and 10BASE5.

Supports TCP/IP and UDP/IP.

Communication among a maximum of eight

connections is available.

Compatible with user-friendly MEWTOCOL.

Supports remote programming.



Computer link

Router

Computer link Transparent communication function

LAN

Data transfer function

FP2-ET1

PLC link

PLC link is a system that allows our PLCs to share contact data and word data without programming.



MEWNET-W0 mode

A PLC link of the compact high-performance PLC FPΣ (Sigma)* and FP-X* can be established by using a combination of the multi-

communication unit and an RS485 communication block. This mode enables the efficient connection of FP2/FP2SH, FPΣ (Sigma)

and FP-X units on a single network and contributes to significant cost reduction.

115.2kbps transmission speed.

Transfer of data of 64 points/128 words is possible.

Up to 16 units can be connected.

Extendable to 1,200m.



MEWNET-W2 mode

Large capacity PLC links can be established by using

twisted-pair cables and multi-wire link units.

500kbps transmission speed.

Transfer of data of 4096 points/4096 words is possible.

Up to 32 units can be connected.

Extendable to 1,200m



* Each FPΣ(Sigma) unit also requires an RS485 cassette (FPG-COM3 or FPG-COM4) to be attached.

* Each FP-X unit requires that an AFPX-COM3 or AFPX-COM4 communication cassette is attached.

FPΣ (Sigma) FP-X FPΣ (Sigma) FP2/FP2SH

PLC link

(MEWNET-W0)

RS485 115.2kbps

Max. 16 stations/1,200m

FP2/FP2SH

09/2007

Continuous Communication in Industrial Applications

Flexible Network Slave Unit

The Flexible Network Slave (FNS) unit is a powerful, modular network unit used together with the programmable con-

trollers FP2 and FP2SH. By exchanging compact network blocks, you can connect to various networking systems

without having to modify your entire hardware platform. The blocks are available for three bus systems: PROFIBUS,

DeviceNet and CANopen. Others are planned for the future.

FP2-FNS

4 simple steps to

setup your network

Advantages:

Wide range of connectivity solutions.

One PLC hardware platform for several bus systems.

Fast reaction to new market networking trends possible with

existing units: no additional hardware development needed:

you need only exchange the network block.

Extremely compact.



Install the FP2 FNS expansion

module on the backplane of your

FP2 system. The number of units

is restricted by the size of the FP2

backplane.

PROFIBUS:

Automatic baud rate detection.

Transmission speed of 9.6kbps

to 12Mbps.

Max. link area of 76 words

(inputs and outputs).

Interface: DB9F

(9-pin Sub-D female).



PROFIBUS

Plug-in module

AFPN-AB6200

Various types of plug-in network blocks can be

mounted in the device at any phase between

manufacturer and end customer without having to

worry about special protective provisions.

For each network type, ready-made function libra-

ries for FPWIN Pro are available free of charge

from the Panasonic Electric Works Europe AG

Website (www.panasonic-electric-works.com)

These libraries drastically shorten the time needed

to develop your applications, and consequently

save valuable human resource costs. They also

include a complete online help file and program-

ming examples.

Download the GSD or EDS files with the descrip-

tion of the device from the Panasonic Electric

Works Europe AG Website.

The master unit requires these files to recognize

the slave device characteristics.

DeviceNet:

Automatic baud rate detection.

Transmission speed of 125kbps

to 500kbps.

Max. link area of 128 words in

each direction.

Interface: 5-pin terminal block.



DeviceNet

Plug-in module

AFPN-AB6201

CANopen:

Automatic baud rate detection.

Transmission speed of 10kbps

to 1Mbps.

Max. link area of 128 words

(for TPDOs and RPDOs).

Interface: 9-pin Sub-D mode



CANopen

Plug-in module

AFPN-AB6218

▲

09/2007

Continuous Communication in Industrial Applications Program/Operate the PLC using an Ethernet Network

FP Web-Server

The multifunctional FP Web-Server provides users with the option of connecting any FP Series PLC to the Internet/Intranet for

bi-directional communication via Ethernet. No changes to the PLC programs are necessary. Simply assign an IP address to the

FP Web-Server and connect the PLC to the FP Web-Server via the serial RS232C interface. A standard browser, e.g. MS Internet

Explorer, can be used for access at the PC. The Windows-based program FP Web Configurator Tool helps you easily set up and

configure the FP Web-Server.

The FP Web-Server´s 3 interfaces

100Base-TX / 10Base-T (RJ45, twisted pair)

– connects to the Ethernet at 100Mbit/s

RS232C (screw terminal)

– connects to the PLC at 1200 to 115.2kbit/s

RS232C (SUB-D 9 male)

– connects to a modem

FP Web-Server advantages

Uses existing Intranet, saves wiring.

Uses standard browser, saves Scada software.

Remote control.

Remote monitoring.

Remote programming.

Alarm information via e-mail.



Highlights

Web-Server:

PLC data presented as HTML (or XML) pages

Access via standard Internet browser.

PLC data handling via HTML and Java Applet.

Optional: Password protection, IP lock security.

RS232C device server:

Ethernet <-> RS232C conversion (MEWTOCOL).

Transparent RS232C data tunneling via Ethernet.

Programming and visualization via TCP or UDP.

Modem dial-out / Internet system:

FP Web-Server can dial-out to the Internet.

Various Internet / GPRS system solutions.

Modbus-TCP protocol:

Communication via standard industrial Ethernet

protocol (server and client).

Gateway for Modbus-RTU units (master and slave).

IEC 60870-5-101 and IEC 60870-5-104 protocol:

Communication via RS232C, RS485 adapter,

multipoint modem, dial-up modem, Ethernet.





Network time server synchronization:

PLC real-time clock update via NTP server.

E-mail

PLC can send e-mails.

E-mail via LAN e-mail server or Internet dial-up.

PLC-defined or pre-stored e-mail text.

PLC data array as attachment to an e-mail.

Modem dial-in / Ethernet gateway:

FP Web-Server can be dialed up via modem.

One remote gateway for multiple FP Web-Servers.



Specifications

Current consumption 65mA

Operating voltage 24VDC (10.8-26.4VDC)

Communication interfaces RS232C for connection to a PLC, RS232C for modem

connection, 100Base-TX/10Base-T, Ethernet

Communication protocol MEWTOCOL, DNS, HTTP, SMTP, FTP TELNET, TCP/IP, UDP/

IP, PPP, SNTP, Modbus

Safety Passwords, IP lock

Ambient temp. 0°C to 55°C

Storage temp. -20°C to +70°C

Dimensions 25W x 90H x 60D (mm)

Weight 0.11kg

FPWEB2

09/2007

Flexible Layout of I/O Devices

Remote I/O Systems

Remote I/O systems

MEWNET-F mode

The number of I/O points can be increased up to 8192 and the transmission distance can be extended up to 700m by using the

multi-wire link units.



MEWNET-F is a remote I/O system that connects I/O units in separate locations with twisted-pair cables.

The remote I/O master unit serves as a master station. Slave stations can be selected from the units shown on the next page.

Up to four wiring routes are available, allowing for a flexible layout of slave stations.

This network system is ideal for cases where I/O units need to be installed in separate locations or in a location away from the

control box.



F mode

Twisted-pair cables or VCTF cables

FP2 multi-wire

link unit (F mode)

FP I/O terminal

board

FP0

control

unit

FP0

I/O link

unit

FPΣ

control

unit

FP0

I/O link

unit

FP I/O terminal unit

Manifold

solenoid valve

S-LINK

S-LINK is a link system that allows the free layout of I/O de-

vices, such as sensors, by T-branch connections with a four-

wire flat cable.

The number of I/O points can be increased up to 2048 in in-

crements of one channel having 128 points.

A CPU unit with S-LINK ports and a single S-LINK unit are

available. FP2-C1SL has two S-LINK ports and can control

256 I/O points.





Sensors to be connected by S-LINK must be chosen from among

S-LINK-compatible sensors manufactured by SUNX Limited.



S-LINK unit

FP2-SL2

S-LINK CPU unit

FP2-C1SL

Note: The number of I/O points may be less than 128 depending on the con-

nected device model and connection location. For details, refer to the

S-LINK instruction manual of SUNX Limited.

FP2/FP2SH FP2/FP2SH

S-LINK unit

Length: 200m max.

I/O points: 128 max.

T-branch

multi-drop

wiring

Two signal lines

Two power lines

09/2007

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