Outback Trooper THG2302A User manual

Photographs are not to scale.

Specifications subject to change

without prior notice.

Assembly and Operating Instructions for Outback®

Trooper 2 Burner Gas BBQ

WARNING

 For outdoor use only. Not for commercial use.

 Read instructions before using the appliance. Failure to follow instructions could

result in death, serious bodily injury, and/or property loss.

 Warning: accessible parts may be very hot. Keep young children and pets away.

 Do not move the appliance during use.

 Turn off the gas supply at the gas bottle after use.

 Any modification of the appliance, misuse, or failure to follow the instructions may be

dangerous and will invalidate your warranty. This does not affect your statutory rights.

 Retain these instructions for future reference.

 Leak test annually, and whenever the gas bottle is removed or replaced. Check that the

hose connections are tight and leak test each time you reconnect the gas bottle.

 For Flare-up control please refer to the ‘OPERATION’ section of this manual.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open barbecue lid or hood.

4. If odour continues, discontinue use and

contact your local dealer.

FOR YOUR SAFETY

1. Do not store or use petrol or other flammable

vapours or liquids in the vicinity of this or any

other appliance.

2. A gas bottle not connected for use shall not be

stored in the vicinity of this or any other

appliance.

0359

THG2302A

CODE PART QTY Trooper 2 Burner Gas BBQ

HOOD

A1 Hood (Pre-Assembled to Body) 1 

A2 Hood Handle 1 

A3 Heat Indicator 1 

A4 Warming Rack 1 

BODY

B1 Barbecue Body 1 

B2 Burner 2 

B3 Control Panel 1 

B4 Knob 2 

B5 Flame Tamer 2 

B6 Cooking Grill 2 

B7 Drip Tray 1 

B8 Drip Tray Left Bracket 1 

B9 Drip Tray Right Bracket 1 

B10 Hose and Regulator Assembly 1 

TROLLEY

C1 Left Side Shelf 1 

C2 Right Side Shelf 1 

C3 Left Front Leg 1 

C4 Left Rear Leg 1 

C5 Right Front Leg 1 

C6 Right Rear Leg 1 

C7 Screen 1 

C8 Trolley Base 1 

C9 Leg Endcap 2 

C10 Axle 1 

C11 Wheel 2 

C12 Wheel Hubcap 2 

C13 Axle Washer 2 

C14 Locknut 2 



HARDWARE

D1 M5x15 Bolt 4 

D2 Washer 4 

D3 M5 Nut 4 

D4 M6x95 Bolt 8 

D5 Spacer 8 

D6 1/4-20UNCx22 Bolt 16 

D7 1/4-20UNCx12 Bolt 8 

Parts List

Quantities vary according to model purchased. Specifications subject to change without prior notice. For

more details on hardware, please see ‘Hardware Reference Diagram’.

 Pre-Assembled Component



Parts Diagrams

Quantities vary according to model purchased. Specifications subject to change without prior notice. For

more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.

C3 C6

C10

C11C12

C4 C5

B4 B3

C13C14

B10

Hardware Reference Diagram

Specifications subject to change without prior notice.

D1,D2,D3

D4,D5

Assembly

IMPORTANT!

 TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,

adjustable spanner or metric spanner set.

 Remove any internal components or packaging from the barbecue body.

 Whilst every care is taken in the manufacture of this product, care must be taken during assembly in

case sharp edges are present.

 Please read the Important Information section carefully before assembly and use of your

barbecue.

Attach the Trolley Base (C8) onto the Left Front Leg (C3) and Right Front Leg (C5) using the

1/4-20UNCx12 Bolt (D7x4pcs).

Attach the Left Rear Leg (C4) and Right Rear Leg (C6) to the Trolley Base (C8) using the

1/4-20UNCx12 Bolt (D7x4pcs).

Attach the Left Side Shelf (C1) and Right Side Shelf (C2) onto left and right legs using the

1/4-20UNCx22 Bolts(D6x16pcs) .

Unscrew the Locknuts (C14) from both ends of the Axle (C10) and remove the Axle Washers

(C13). Slide the axle through the corresponding holes in the left legs. Place a axle washer on

each end of the axle. Slide the Wheels (C11) over each end of the axle. Secure the wheels

into place with the locknuts. Place the Wheel Hubcaps (C12) onto the outsides of the wheels.

C11

C10

C14 C12 C13

Insert M6x95 Bolts (D4x8pcs) through the trolley legs, the Spacers (D5x8pcs), and keep the tip of

the bolts inside the spacers. While holding the barbecue body into position (2 people required),

screw the bolts into the barbecue body as shown.

CAUTION! Care must be taken to ensure the hood or lid does not fall open unexpectedly or

becomes damaged when it is set on the ground.

When positioning the body of the barbecue, ensure the control panel is on the same side as the legs

with Velcro fastenings.

B8 D1,D2,D3

Rear view

Front view

Attach the Drip Tray Left Bracket (B8) to barbecue body using M5x15 Bolts (D1x2pcs),

Washers (D2x2pcs) and M5 Nuts (D3x2pcs) as shown. Repeat above process for the

Drip Tray Right Bracket (B9).

NOTE: Ensure that the big tabs of the brackets which stop the drip tray are located

at the front of the barbecue.

D4 D5

Insert the Drip Tray (B7) by sliding it underneath the barbecue body.

Place the Flame Tamers (B5) carefully into the body ensuring it lies level within

the body. Lay the Cooking Grills (B6) in position.

(Rear view of the barbecue trolley.)

Attach the screen (C7) to the front left/right legs as shown.

Attach the Warming Rack (A4) to barbecue body as shown.

Leak Test Diagram

ASSEMBLY IS NOW COMPLETE.

PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND

MAINTENANCE

ALL JOINTS AND CONNECTIONS MUST NOW BE LEAK TESTED BEFORE USING THE

BARBECUE.

Leak test annually, and whenever the gas bottle is removed or replaced.

1. Maximum diameter or breadth is 320mm.

2. Maximum height (regulator included) is 700mm.

Leak Testing

Always perform a leak test in a well-ventilated area.

Step 1 - Confirm all control knobs are in the off position.

Step 2 - Turn the gas on / open the gas control valve on the gas bottle or regulator.

Step 3 - Check for leaks by brushing a solution of ½ water and ½ liquid detergent / soap over all the

gas system joints, including gas bottle valve connections, hose connections, and regulator connections.

Step 4 - NEVER USE AN OPEN FLAME to test for leaks at any time.

Step 5 - If bubbles form over any of the joints there is a leak

 Turn off the gas supply at the gas bottle

 Retighten all joints

 Repeat test

 If bubbles form again do not use the barbecue and contact your local distributor for assistance.

Always wipe the mixed solution (½ water and ½ liquid detergent / soap) from all joints and connections

after leak testing.

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