Omron G9SP-N20S Installation manual

OPERATION MANUAL

Cat. No. Z922-E1-07

G9SP Series

Safety Controller

Copyrights

Microsoft product screen shots reprinted with permission from Microsoft Corporation.

any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior

written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because

OMRON is constantly striving to improve its high-quality products, the information contained in this manual is

subject to change without notice. Every precaution has been taken in the preparation of this manual. Neverthe-

less, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages

resulting from the use of the information contained in this publication.

NOTE

• Microsoft, Windows, and Windows Vista are either registered trademarks or trademarks of Microsoft Corporation

in the United States and other countries.

Other company names and product names in this document are the trademarks or registered trademarks of their

respective companies.

Trademarks

G9SP-series Safety Controller:

G9SP-N@@@

Operation Manual

Revised December 2016

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

Manual Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Sections in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv

Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

Precautions for Compliance with UL Standards and CSA Standards . . . . . . . . . . . . . . . . . . . . . . . . xxi

Regulations and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

Overview

SECTION 1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Overview and Features of the G9SP-series Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Basic Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Hardware Settings

SECTION 2

Part Names and Specifications . . . . . . . . . . . . . . . . . . . . . . . 11

2-1 G9SP-series Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2-2 Expansion I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

2-3 Option Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Hardware Settings

SECTION 3

Calculating Response Performance . . . . . . . . . . . . . . . . . . . 51

3-1 Startup Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3-2 Reaction Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

TABLE OF CONTENTS

Hardware Settings

SECTION 4

Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

4-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Software Design

SECTION 5

Preparations for Using the G9SP Configurator. . . . . . . . . . 67

5-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

5-2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Software Design

SECTION 6

Creating Configuration Data. . . . . . . . . . . . . . . . . . . . . . . . . 79

6-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

6-2 Creating Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

6-3 Designing Device Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

6-4 Offline Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

6-5 Creating and Using User-defined Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Software Design

SECTION 7

Communications with a Standard PLC Using an Option Board103

7-1 Functionality for All Option Board's . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

7-2 RS-232C Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

7-3 Ethernet Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

vii

TABLE OF CONTENTS

Software Design

SECTION 8

Connecting Online and Downloading to the G9SP-series

Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

8-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

8-2 Downloading Configuration Data to the G9SP-series Controller and Verification. . . . . . . . 133

8-3 Uploading Data from the G9SP-series Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

8-4 Resetting the G9SP-series Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

8-5 Setting a Device Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

Software Design

SECTION 9

Operation and Operating Modes. . . . . . . . . . . . . . . . . . . . . . 139

9-1 G9SP-series Controller Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

9-2 Changing the Operating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

9-3 Configuration Lock and Automatic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

9-4 Changing the Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

9-5 Operation for Power Supply Interruptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Startup and Debugging

SECTION 10

Checking Operating Status and Debugging . . . . . . . . . . . . . 147

10-1 Monitoring Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

10-2 Monitoring Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

10-3 Debugging in Force Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155

10-4 Safety Validation and Preparations for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Maintenance and Inspections

SECTION 11

Backup and Restore Data Using Memory Cassette . . . . . . . 159

11-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

11-2 Backing Up Data to the Memory Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

11-3 Restoring Data to G9SP-series Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

11-4 Checking Configuration Data Using Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

viii

TABLE OF CONTENTS

Maintenance and Inspections

SECTION 12

Maintenance and Inspections . . . . . . . . . . . . . . . . . . . . . . . . 169

12-1 Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

12-2 G9SP-series Controller Replacement Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Maintenance and Inspections

SECTION 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

13-1 Overview of Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

13-2 Error Details and Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177

Appendices

A Application Templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

B Using the Password Recovery Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

C Version-related Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Introduction

Thank you for purchasing a G9SP-series Safety Controller. This manual contains information required to

use the G9SP-series Controller. Please thoroughly read and understand this manual before you use the

G9SP-series Controller.

This manual is intended for the following personnel, who must also have knowledge of electrical systems

(an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems.

• Personnel in charge of designing FA systems.

• Personnel in charge of managing FA systems and facilities.

• Personnel in charge of qualifications and authority in all phases, including system design, installation,

operation, maintenance, and disposal.

Intended Audience

Manual Configuration

Information on the operation of G9SP-series Safety Controllers is provided in the following manuals.

Refer to the specific manual depending on the information that is required.

Manual name Contents Cat. No.

G9SP-series Safety

Controller Operation

Manual (this manual)

This manual provides detailed specifications and describes functions

and application methods for the G9SP-series Controller in detail. Z922

G9SP-series Safety

Controller Instructions

Reference Manual

This manual describes the safety programming methods, provides the

specifications, and describes the functions and operating methods of the

G9SP-series Controllers.

Z923

G9SP-series Safety

Controller Host Con-

nection Manual

This manual provides sample ladder programming and describes how to

connect to a Standard PLC from another manufacturer using the com-

munications functionality of the G9SP-series Controller's Option Board.

The procedure for connecting to a Standard PLC from another manufac-

turer is described in the G9SP Operation Manual.

Z924

G9SP-series Safety Controller

Operation Manual

(Cat. No. Z922)

G9SP-series Safety Controller Instructions

Reference Manual

(Cat. No. Z923)

•Precautions for installation in a panel

•Performing power supply wiring

•Performing I/O wiring

•Unit type, nomenclature, and specifications

•Configuring hardware

•Calculating safety response performance

G9SP-series Safety Controller

Host Connection Manual

(Cat. No. Z924)

Note: Provided only as a PDF file.

Troubleshooting

•Safety logic programming

•Function block operation specifications

System

configuration

settings

Installation

and Wiring

Support

Software

Startup

Software

settings and

programming

Control

PLC

Design

Checking

and

debugging

operation

Operation

and

Maintenance

•Sample ladder programming for the

control PLC

•Installing the Support Software (G9SP

Configurator)

•Starting the Support Software

•Creating configuration data in the

Support Software

•Setting the control PLC to

communicate with the G9SP

•Downloading configuration data to the

G9SP

•Checking operation using the Support

Software

•Replacement at G9SP failure

•Updating the configuration data in the

G9SP

•Corrective measures and error codes

for troubleshooting

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