Omron 3G3AX-PG User manual

Cat. No. I564-E1-01

USER’S MANUAL

3G3AX-PG

Encorder Feedback Board

Introduction

Thank you for choosing the 3G3AX-PG Board. This User's Manual (hereinafter called “this manual”)

describes the parameter setting methods required for installation/wiring and operation of the

3G3AX-PG model, as well as troubleshooting and inspection methods.

zThis manual should be delivered to the actual end user of the product.

zAfter reading this manual, keep it handy for future reference.

zThis manual describes the specifications and functions of the product as well as the relations

between them. You should assume that anything not described in this manual is not possible with

the product.

zIntended readers

This manual is intended for:

Those with knowledge of electrical systems (qualified electrical engineers or the equivalent), and

also in charge of:

- Introducing the control equipment

- Designing the control system

- Installing and/or connecting the control equipment

- Field management

Read and Understand This Manual

Please read and understand this manual before using the product. Please consult your OMRON representative

if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a

period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING

NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE

PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS

DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR

INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL

DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE

PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR

STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on

which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS

REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS

WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO

CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Read and Understand This Manual

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to

the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying

ratings and limitations of use that apply to the products. This information by itself is not sufficient for a

complete determination of the suitability of the products in combination with the end product, machine,

system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not

intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the

uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions

or uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical

equipment, amusement machines, vehicles, safety equipment, and installations subject to separate

industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO

ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND

INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any

consequence thereof.

Read and Understand This Manual

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other

reasons.

It is our practice to change model numbers when published ratings or features are changed, or when

significant construction changes are made. However, some specifications of the products may be

changed without any notice. When in doubt, special model numbers may be assigned to fix or establish

key specifications for your application on your request. Please consult with your OMRON representative

at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when

tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and

does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users

must correlate it to actual application requirements. Actual performance is subject to the OMRON

Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no

responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

Safety Precautions

Indications and Meanings of Safety Information

In this user’s manual, the following precautions and signal words are used to provide information to ensure the

safe use of the 3G3AX-PG Board.

The information provided here is vital to safety. Strictly observe the precautions provided.

Meanings of Signal Words

Alert Symbols in This Document

Indicates an imminently hazardous situation which, if not avoided,

is likely to result in serious injury or may result in death. Additionally

there may be severe property damage.

Indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury, or in property damage.

WARNING

CAUTION

Turn off the power supply and implement wiring correctly.

Not doing so may result in a serious injury due to an electric shock.

Wiring work must be carried out only by qualified personnel.

Not doing so may result in a serious injury due to an electric shock.

Do not touch the surface of the PG Board or terminals, and do not remove the encoder wire or the

PG Board while the power is being supplied.

Doing so may result in a serious injury due to an electric shock or fire.

Turn off the input power of the Inverter and wait for more than 10 minutes before putting on or taking

off the PG Board, changing the setting / wiring or conducting inspection.

Not doing so may result in a serious injury due to an electric shock.

Place covers on the openings or take other precautions to make sure that no metal objects such as

cutting bits or lead wire scraps go inside when installing the PG Board and wiring.

Install a stop motion device to ensure safety. Not doing so might result in a minor injury.

Do not dismantle, repair or modify the product. Doing so may result in an injury.

WARNING

CAUTION

Precautions for Safe Use

Installation and Storage

Do not store or use the product in the following places.

• Locations subject to direct sunlight.

• Locations subject to ambient temperature exceeding the specifications.

• Locations subject to relative humidity exceeding the specifications.

• Locations subject to condensation due to severe temperature fluctuations.

• Locations subject to corrosive or flammable gases.

• Locations subject to exposure to combustibles.

• Locations subject to dust (especially iron dust) or salt.

• Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

Transportation, Installation, and Wiring

Observe the following instructions during transportation, installation, and wiring.

• Do not drop or apply a strong impact on the product. Doing so may result in damaged parts or

malfunction.

• Connect the PG Board to the Inverter tightly with the provided fixing screws.

Tighten securely the terminal screws for the encoder wire on the PG Board.

Tightening torque : 0.9 N⋅m (1.0 N⋅m max.)

• Be sure to use the provided ferrite cores. Fix the ferrite cores on the wire or take appropriate

measures so that the ferrite cores will not cover the shield coating of the wire.

Not doing so may cause the Inverter to malfunction.

• Fix the shielding wire properly or take appropriate measures so that the wire will not be weighed

down.

Not doing so may result in shielding wire breakage due to the weight of the ferrite cores.

• Check whether the motor rotation direction is correct, and unusual sound or vibration occurs

during operation.

Maintenance and Inspection

Be sure to confirm safety before conducting maintenance, inspection or parts replacement.

Precautions for Correct Use

Rated Voltage

Confirm that the power voltage for the encoder is the same as the rated voltage (+5 V DC) of the

product.

Product Disposal

Comply with the local ordinance and regulations when disposing of the product.

Checking Before Unpacking

Checking the Product

On delivery, be sure to check that the delivered product is the 3G3AX-PG Board that you ordered.

Should you find any problems with the product, immediately contact your nearest local sales

representative or OMRON sales office.

Checking the Nameplate

Checking the Model

Checking the Accessories

Accessories of the 3G3AX-PG Board are shown below.

• Fixing screws (M3 x 8) : 2

• Ferrite cores : 2

DDC

PG01 A

19208

Nameplate

3G3AX-PG01

PG Board

Serial numbe

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