Omron V530-R160E User manual

V530-R160E, EP

C-87V530-R160E, EP

2-Dimensional Code Reader (Fixed Type)

V530-R160E, EP

A code reader that

handles pin-stamped

markings!

Features

Dependably Read Pin-stamped Markings

•Markings made by pin-stamping machines can be dependably

read, providing the user with a wider range of selection of marking

devices.

•Stable reading is possible even if the shape of cells changes

because of aging in the marking device.

(Reference: Stamping using a Vector Co. pin-stamping machine)

Dot Codes* Read at Any Angle: 360°Compatibility

•Codes can be read even with rough backgrounds on the casting

surface or other locations.

•Dot codes* can be read at any angle through a 360°range.

* Dot codes are 2-dimensional codes in which dots form the cells.

Dependably Read Markings at an Angle

With dependable reading at an angle, installation is possible

even on existing facilities with space limitations.

Easy Setup

Setup is easily achieved with a Memory Card (compact flash

memory) slot on the V530-R160E and V530-R160EP. Just insert

a card to easily copy settings or save images. Carrying a per-

sonal computer and cables is no longer required for process

switchovers.

C-88 Vision Sensors

Easy Operation and Maintenance

Trends can be monitored to achieve the following:

•Displaying changes in the status (correlation values) of codes or contrast changes on line graphs on a monitor.

•Setting alarm levels while monitoring graphs.

•Outputting external alarms if a value falls below the set value.

Easy Analysis

Trend monitoring can be used to

set guidelines for replacing parts

in lighting devices, marking devi-

ces, and other equipment.

Saved NG images can

be loaded to reproduce

a reading.

Save approx. 200 images

in 64 MB and 400 images

in 128 MB.

Save Images to

Memory Cards

Reproduce Images

Histories of the number

of OK and NG reads can

be managed.

Up to 35 NG images

can be saved in inter-

nal memory.

Manage Data Histories

Check and

Analyze Troubles

Using time stamps on NG ima-

ges with data histories enables

more detailed troubleshooting.

V530-R160E, EP

C-89V530-R160E, EP

Applications

Ordering Information

List of Models

Name Model No. Remarks

Controller V530-R160E, V530-R160EP

Console F150-KP 2-m cable

Camera F150-S1A

Camera Cable F150-VS 3-m cable

Monitor Cable F150-VM 2-m cable

Liquid Crystal Monitor F150-M05L

Video Monitor F150-M09

Parallel Cable F160-VP Cable with loose wires for Parallel I/O Connector (2-m cable)

Memory Card F160-N64S(S) Card capacity: 64 MB

RS-232C Cable XW2Z-200S-V For IBM PC/AT or compatible computer (2-m cable)

XW2Z-200T For SYSMAC PLC (2-m cable)

* TS16949: A new international quality system standard created in March 1999

for the automotive industry.

V530-R160E

V530-R160EP

Cylinder head

Example of Traceability Management

for Automotive Parts Assembly

Cylinder block

Cam shaft

Crank shaft

The spread of TS16949* has made the traceability

of important safety parts, such as those found in

engines, a major movement.

C-90 Vision Sensors

Specifications

V530-R160E, V530-R160EP Controller

F150-S1A Camera

Monitor

Item Specifications

Model V530-R160E V530-R160EP

Input/Output type NPN PNP

Applicable codes

Data Matrix ECC200: 10 ×10 to 64 ×64, 8 ×18, 8 ×32, 12 ×26, 12 ×36, 16 ×36, 16 ×48

Data Matrix ECC000, ECC050, ECC080, ECC100, ECC140: 9 ×9 to 25 ×25

QR Code (Model 1, 2): 21 ×21 to 41 ×41 (Version 1 to 6)

Readable direction 360°

Number of pixels (resolution) 512 (H) ×484 (V)

Number of connectable cameras 2 max.

Image memory function Maximum of 35 images stored (internal memory in Controller).

Operation method Selected from menu.

Processing method Gray

Memory Card slot 1

Monitor interface 1 channel (color/monochrome)

Serial communications RS-232C/422A, 1 channel

Parallel I/O 5 inputs: TRIG-A, TRIG-B, TRIG-C, TRIG-D, and RESET

6 outputs: RUN, ERROR, OK/NG, BUSY, GATE, and ALARM

Power supply voltage 20.4 to 26.4 VDC

Current consumption Approx. 1.6 A max.

Ambient temperature Operating: 0 to 50°C, storage: −25 to 65°C (with no icing or condensation)

Ambient humidity 35% to 85% (with no condensation)

Weight Approx. 570 g

Item Specifications

Picture element 1/3-inch CCD

Effective pixels 659 (H) ×494 (V)

Shutter function Electronic frame shutter

Shutter speed: 1/100, 1/500, 1/2000, or 1/10000 s (menu selectable)

Ambient temperature Operating: 0 to 50°C, storage: −25 to 60°C (with no icing or condensation)

Ambient humidity 35% to 85% (with no condensation)

Weight Approx. 80 g

Item Name

Model No.

Liquid Crystal Monitor

F150-M05L

Video Monitor

F150-M09

Size 5.5 inches 9 inches

Type Liquid crystal color TFT Monochrome CRT

Resolution 320 ×240 dots 800 TV lines min. (at center)

Input signal NTSC composite video (1.0 V/75 Ω)

Power supply voltage 20.4 to 26.4 VDC 85 to 264 VAC

Current consumption Approx. 700 mA Approx. 200 mA

Ambient temperature Operating: 0 to 50°C, storage: −25 to 65°C

(with no icing or condensation)

Operating: −10 to 50°C, storage: −20 to 65°C

(with no icing or condensation)

Ambient humidity Operating/Storage: 35% to 85%

(with no condensation)

Operating/Storage: 10% to 90%

(with no condensation)

Weight (Monitor only) Approx. 1 kg Approx. 4.5 kg

Accessories Operation manual, 4 mounting brackets Operation manual

V530-R160E, EP

C-91V530-R160E, EP

System Configuration

F150-KP

Console

F160-VP

Parallel Cable

RS-232C Cable for DOS Computer:

XW2Z-200S-V

RS-232C Cable for SYSMAC PLC:

XW2Z-200T

F150-VM

Monitor Cable

Memory Cards

64 MB: F160-N64S(S)

Power

Supply

Synchronous Sensor

Programmable Controller

F150-M09

Video Monitor

(Monochrome CRT)

F150-M05L

Liquid Crystal Monitor

(Color)

Monitors

F150-S1A

Camera

Personal Computer

V530-R160E

V530-R160EP

Controller

Cameras

F160-N64S

F150-VS

Camera Cable

C-92 Vision Sensors

Dimensions

V530-R160E, V530-R160EP Controller

F150-S1A Camera F150-KP Console

F150-M05L Liquid Crystal Monitor F150-M09 Video Monitor

7 153

66.5 66.5

992

110

Four, M4 mounting holes with depth of 6

Four, M3 mounting holes

with depth of 4.8 Four, M3 mounting holes

with depth of 4.8

12 60 56 60 12

F150-S1

1.5 V530-R160 connector

14.5

2021.25

16.75

6.75

Two, M4 mounting holes with depth of 8

1/4-20UNC with depth of 8

Mounting dimensions

15.5

F150 lighting

connector

40 37

(40) 31

30.5

31.25

ESC TRIG

SHIFT

F150-KP

CONSOLE

ENT

12 dia.

1.5

12.5

2000

SYNC

(155)

50min

(46 max.)

Allowable panel thickness for mounting:

1.6 to 4.8

(5.5)

Mounting bracket

F150-VM-2D Monitor Cable

•Tolerance: ±1 mm

•Dimensions inside parentheses ( ) are reference values.

42.2

Panel cutout diagram

143 132

(145)

174

185

(100)

175.5+0.5 mm

133.5+0.5 mm

222

233

143

190

250

160

In the interest of product improvement, specifications are subject to change without notice.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. Q13E-EN-01

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