Norac UC5 Topcon X30 User manual

ohn Deere R-Series

Active Wing Roll Control

Installation Manual

D12A

Printed in Canada

Reorder P/N: UC5-BC-JD12A-INST Rev D (John Deere R-Series Active Wing Roll Control)

NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and

without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information

contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents

1Introduction................................................................................................................ 1

2Technical Specifications ............................................................................................ 2

3General UC5 System Layout.................................................................................... 3

4Kit Parts ...................................................................................................................... 4

5Pre-Install Checklist................................................................................................. 10

6Ultrasonic Sensor Installation ................................................................................ 11

7Position Sensor Installation .................................................................................... 17

8Module Installation .................................................................................................. 18

9Connecting the Sensors to the CANbus ............................................................... 23

10Hydraulic Installation .............................................................................................. 24

11Software Setup......................................................................................................... 33

12Cable Drawings ........................................................................................................ 40

13Appendix A: Optional Severe Terrain Sensor Mounting .................................... 46

1Introduction

Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This

system is manufactured with top quality components and is engineered using the latest

technology to provide operating reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve

sprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A

thorough understanding of this manual will ensure that you receive the maximum benefit from

the system.

Your input can help make us better! If you find issues or have suggestions regarding the parts

list or the installation procedure, please don’t hesitate to contact us.

Every effort has been made to ensure the accuracy of the information contained in

this manual. All parts supplied are selected to specially fit the sprayer to facilitate

a complete installation. However, NORAC cannot guarantee all parts fit as

intended due to the variations of the sprayer by the manufacturer.

Please read this manual in its entirety before attempting installation.

2Technical Specifications

CAN ICES-3(A)/NMB-3(A)

This device complies with part 15 of the FCC Rules. Operation is subject to the following two

conditions: (1) This device may not cause harmful interference, and (2) this device must accept

any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful interference to

radio communications. Operation of this equipment in a residential area is likely to cause

harmful interference in which case the user will be required to correct the interference at their

own expense.

This Class A digital apparatus complies with Canadian ICES-003.

Pursuant to EMC Directive – Article 9, this product is not intended for residential use.

Table 1: System Specifications

Supply Voltage (rated)

12VDC

Supply Current (rated)

Hydraulic Pressure (maximum)

3300 psi

Baud Rate 250 kbps

Clock Frequency (maximum)

96 MHz

Solenoid Valve PWM Frequency

300 Hz

Ultrasonic Sensor Transmit Frequency

50 kHz

Operating Temperature Range

0°C to 80°C

3General UC5 System Layout

Figure 1 illustrates the general layout of the UC5 system components:

Figure 1: General UC5 System Layout

4Kit Parts

4.1 Kit Overview

Figure 2: JD12A System Parts

4.2 Hydraulic Plumbing

Figure 3: JD12A Hydraulic Plumbing

4.3 List of Parts

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

B07 44745 MOUNTING BRACKET WRC JD R SERIES 1

B08 45032-1 BRACKET POSITION SENSOR 2

B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1

B20 44971 SENSOR MOUNTING BRACKET LOW PROFILE 16GA 2

C01 43220-10 CABLE UC5 NETWORK 14 AWG 10M 1

C02 43220-01 CABLE UC5 NETWORK 14 AWG 1M 4

C03 43220-03 CABLE UC5 NETWORK 14 AWG 3M 1

C05 43210-20 CABLE UC5 NETWORK 18 AWG 20M 2

C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 8

C20 43240-41 CABLE UC5 INTERFACE TILT DT R4038 1

C21 43240-38 CABLE UC5 INTERFACE JOHN DEERE R4030 4038 ML 1

C30 43250-07 CABLE UC5 BATTERY JD FUSED 1

E01 43710 UC5 CONTROLLER MODULE 1

E02 43720 UC5 VALVE MODULE 1

E03 43732 UC5 INPUT MODULE PASS THRU 1

E05 43750 UC5 ULTRASONIC SENSOR 3

E06 45030 UC5 POSITION SENSOR NF W/O HARDWARE 1

E11 43765 UC5 NETWORK COUPLER 8-WAY 1

E12 43764 UC5 NETWORK COUPLER 2-WAY 3

E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2

H01 44863-23 HOSE ASSEMBLY 122R2-06 32IN L 6FORX 6FORX 8

H02 44863-25 HOSE ASSEMBLY 122R2-06 136 IN L 6FORX 6FORX 4

H03 44862-13 HOSE ASSEMBLY 122R2-04 36 IN L 4FORX 4FORX90 1

H10 44865-70 HYDRAULICS FITTING KIT - JD12 1

H11 44865-75 HYDRAULICS FITTING KIT - AWR1 1

H20 44978 WING ROLL CYLINDER W/POSITION SENSOR 1

M02 UC5-BC-JD12A-INST MANUAL INSTALLATION UC5 JOHN DEERE R-SERIES ACTIVE WING ROLL 1

M07 106610 BOLT HEX SS 5/16X4.5 8

M08 100870 NUT LOCK NYLON SS 5/16 IN 8

M09 103025 WASHER FLAT SS 5/16 IN 16

M10 101374 BOLT CARRIAGE SS 3/8X3 2

Item Part Number Name Quantity

P02 106602 UC5 NETWORK 12 PIN PLUG (A-KEY) 1

P03 105882 UC5 NETWORK 6 PIN PLUG 2

V01 44960D VALVE BLOCK ASSEM 3 STATION CC/LS PROP DT 4 1

V02 44962D VALVE ASSEMBLY EXPANSION DPOC PROP DT 4 BOLT 1

Do not use high speed power tools/drills when installing hardware.

The use of dielectric grease is not recommended on any NORAC electrical

connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of

the supplied Permatex Anti-seize grease to all threaded parts upon installation.

Permatex Anti-seize lubricant is preferred, but other similar anti-seize products

may be used.

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