Norac UC5 Topcon X30 Quick start guide
J
ohn Deere Active Roll
with Position Sensors
Upgrade Manual
5467BC-
J
D
Printed in Canada
Copyright 2009 by NORAC Systems International Inc.
Reorder P/N: 5467BC-JD-INST Rev B (JD Active Roll with Position Sensor Upgrade)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.
Contents
1List of Parts.................................................................................................................. 1
2Position Sensor Installation ....................................................................................... 2
3Roll Cylinder Installation............................................................................................ 5
4Software Setup............................................................................................................ 8
5System Maintenance................................................................................................... 9
6Cable Drawings .........................................................................................................10
1
1List of Parts
Item Part Number Name Quantity
B09 45032-1 BRACKET UC5 POSITION SENSOR MOUNT V1 2
B10 44695-21 PIN ACTIVE ROLL JD UPPER MOUNTING KIT 1
C04 43220-01 CABLE UC5 NETWORK 14 AWG 1M 1
E06 45030 UC5 POSITION SENSOR NF W/O HARDWARE 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
H75 44695-22 HYD CYLINDER AR 1.75IN W/INTERNAL SENSOR 1
M03 5467BC-JD MANUAL INSTALLATION UC5 ACTIVE ROLL CONTROL W POSITION SENSOR - JD 1
M10 106548 DRILL BIT 3/8" HSS STD JOBBER 1
2
2Position Sensor Installation
1. Remove the existing roll sensor, roll sensor bracket and target rods from the sprayer.
When removing the roll sensor, leave the 2-way coupler and cabling in place as this will be
used to connect the position sensor to the system.
Figure 1: Components to Remove
2. The position sensor (E06) should be mounted such that the largest amount of travel of the
sensor can be utilized without exceeding the travel limit. The sensor install length is 17”
(430mm) center to center with ±3.5” (±90mm) travel recommended. It should be mounted
in a location where the sensor will mount without binding or contacting and that is
perpendicular to the direction of travel. Roll the boom fully in each direction and take
measurements to ensure the travel limit is not exceeded.
3. Measure 12-3/4” (325mm) from the centerline of the intermediate frame and boom center
frame towards the left side of the sprayer (when looking from the rear of the sprayer).
Figure 2: Measurement from Centerline of Intermediate Frame (Looking from the Rear)
12-3/4”
(325mm)
Remove Bracket and
Sensor (leave cabling
connected)
Remove
Spring Target
Remove
Frame Target
3
4. Mount the brackets (B09) as shown in Figure 3, Figure 4 and Figure 5. Install two (2)
cable ties per bracket.
Figure 3: Bottom Bracket Mounting
Figure 4: Top Bracket Mounting
Figure 5: Bracket Mounting (Looking from the Rear)
5. Install the base end of the position sensor with the cable facing the center of the sprayer in
the lowest hole of the bracket possible without making contact with the boom frame. Use
the mounting hardware as shown in Figure 6.
Figure 6: Mounting Hardware
6. Install the linear sensor mounting bolt in the hole of the upper bracket that closest aligns
the end of the sleeve with the center of travel mark (black mark) on the sensor (Figure 7).
If the mark is missing, the distance from the end of the sleeve to the top of the base should
Colla
r
Bolt
Nut
Nut
4
be 4” (100mm). The collar (Figure 6) clamps the sensor and prevents the rubber
grommet from sitting on the bolt threads. Tighten the mounting hardware.
7. Connect the position sensor to the 2-way coupler where the roll sensor was connected.
Figure 7: Center Mark Location
Centerline
Mark
4”
(100mm)
5
3Roll Cylinder Installation
Ensure all pressure has been bled from the system before disconnecting any lines
or fittings. Hydraulic pressure will exist on the wing tilt circuits unless the wings
are being supported by other means. The hydraulic installation may be performed
with the wings in transport position, resting on the ground or with the tilt cylinders
fully extended.
Component failure due to oil contamination is not covered under the NORAC UC5
system warranty. It is recommended that a qualified technician perform the
hydraulic installation.
1. Disconnect the hoses and fittings from the existing roll cylinder.
2. Remove the existing roll cylinder connected between the parallel lift frame and roll frame.
Figure 8: John Deere Cylinder Location (looking towards rear of sprayer)
3. Remove the lower cylinder bolt and nut.
4. Roll the intermediate frame (where the cylinder is still attached) counterclockwise until the
upper cylinder pin can be accessed. It may be helpful to use a jack or strap between the
boom frame and the intermediate frame. Remove the snap-ring from the cylinder pin.
Remove the pin and cylinder.
Cylinder
Location
6
5. Install the cylinder (H75) into the lower mount so that the cylinder ports face the front of
the sprayer. Ensure the pivot sleeve is installed into the cylinder. Install the bolt through
the cylinder and sleeve and torque to 250 ft-lbs (339 Nm).
Figure 9: Lower Bolt Installation
6. Loosen the plastic port plugs and extend the cylinder to line up the hole in the intermediate
frame and the cylinder.
7. Install B10 from the rear of the sprayer through the intermediate frame and the cylinder
adding a mounting plate between both sides of the cylinder and the frame. Add the final
plate to the front side of the intermediate frame.
Figure 10: Upper Pin Installation
8. Using the 3/8” drill bit (M10), center the rear plate and pin on the intermediate frame. Drill
through the frame plate from the rear. Clamp the plate in place if desired.
9. After drilling through the first flange of the intermediate frame, align the mounting plates
and slide the drill through all 3 plates to guide and drill through the second flange.
Figure 11: Drilling the Flanges
7
10. Deburr the holes. Install the mounting bolts into the holes and snug. Drill the second set of
holes and install the mounting bolts. Torque the bolts to 20 ft-lbs (27 Nm).
Figure 12: Upper Pin Installed
11. In some cases, the bracket has failed at the weld shown in Figure 13. It is recommended
that all sprayers with roll control add weld to the existing bracket to prevent failure. Some
sprayers from 2005 and newer already have gussets added at the factory.
Figure 13: Roll Cylinder Mount Weld Locations
12. Connect the hoses and fittings to the cylinder ports. The hose with the 90fitting goes to
the cap end of the cylinder.
13. Connect the cylinder cable to the 8-way coupler using the 2-way coupler (E12) and cable
C04.
Figure 14: Roll Cylinder Installed with Hoses
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