Norac Active Roll Control UC5 Series User manual
UC5 Active Roll ControlTM
JD 4930, 4940 (44952D)
Installation Manual
5467BC-3B-
J
D10
Printed in Canada
Copyright 2010 by NORAC Systems International Inc.
Reorder P/N: 5467BC-3B-JD10-INST Rev C (UC5 Active Roll Control–JD 4930,4940 44952D))
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.
Contents
1Introduction................................................................................................................ 1
2Technical Specifications ............................................................................................ 2
3General UC5 System Layout.................................................................................... 3
4Kit Parts ...................................................................................................................... 4
5Linear Roll Cylinder Installation............................................................................... 8
6Hydraulic Installation .............................................................................................. 13
7Electrical Installation ............................................................................................... 16
8Software Setup......................................................................................................... 18
9Cable Drawings ........................................................................................................ 19
1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Note: Spring compression tool (John Deere part number: JDG10394) is required
for installation and is available from your John Deere dealer.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.
2
2Technical Specifications
CAN ICES-3(A)/NMB-3(A)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at their
own expense.
This Class A digital apparatus complies with Canadian ICES-003.
Pursuant to EMC Directive – Article 9, this product is not intended for residential use.
Table 1: System Specifications
Supply Voltage (rated)
12VDC
Supply Current (rated)
10
A
Hydraulic Pressure (maximum)
3300 psi
Baud Rate 250 kbps
Clock Frequency (maximum)
96 MHz
Solenoid Valve PWM Frequency
300 Hz
Ultrasonic Sensor Transmit Frequency
50 kHz
Operating Temperature Range
0°C to 80°C
3
3General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout
4
4Kit Parts
4.1 Kit Overview
Figure 2: UC5 Roll Control Parts
5
4.2 Hydraulic Plumbing
Figure 3: UC5 Roll Control Hydraulic Plumbing
6
4.3 List of Parts
This kit is to be used when installing the Active Roll Control option with existing John Deere
4930 and 4940 installations that have a valve block that was purchased before December of
2010. These valve blocks require a 3-bolt expansion block.
Item Part Number Name Quantity
B25 44760 BRACKET MOUNTING LINEAR ROLL JD 4920 1
C03 43220-03 CABLE UC5 NETWORK 14 AWG 3M 1
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 2
E05 43750 UC5 ULTRASONIC SENSOR 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
H02 44863-31 HOSE ASSEMBLY 122R2-06 106 IN L 6FORX 6FORX 2
H12 44865-66 HYDRAULICS FITTING KIT - JD10A 1
H20 44752-C2 LINEAR ROLL CYLINDER 8IN 1
M02
5467BC-3B-JD10-INST MANUAL INSTALLATION UC5 ACTIVE ROLL CONTROL - JD 4930, 4940 (44952D)
1
P03 105882 UC5 NETWORK 6 PIN PLUG 1
V02 44952D VALVE ASSEMBLY EXPANSION DPOC PROP DT 1
7
4.4 Hydraulic Fitting Kit Details (P/N: 44865-65)
Item Part Number Name Quantity
Picture
F10 44927 ORIFICE INSERT .031 IN ONE WAY 1
F11 44975 ORIFICE INSERT .036 IN ONE WAY 1
F12 104590 90 DEGREE ADAPTER - 6MOR 6FORX90 2
F13 44917 MALE TO MALE ADAPTER - 6MB 6MOR 4
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
Do not use high speed power tools/drills when installing hardware.
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.
This manual suits for next models
3
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