National Instruments IC-3173 User manual
GETTING STARTED GUIDE
IC-3173
Industrial Controller with Reconfigurable I/O
The IC-3173 is a high-performance, fanless embedded system designed for rugged industrial
applications. This document explains how to install and configure the IC-3173.
Contents
Safety Information.................................................................................................................... 1
Electromagnetic Compatibility Guidelines...............................................................................2
Preparing the Environment....................................................................................................... 3
Configuring the Hardware........................................................................................................ 3
Connecting the System Power Supply.............................................................................. 4
Connecting the Isolated Outputs Power Supply............................................................... 5
Configuring the IC-3173 for NI Linux Real-Time....................................................................6
Required Components.......................................................................................................7
Connecting to the Development Computer.......................................................................8
Using Vision Builder AI with the IC-3173....................................................................... 8
Installing the NI Industrial Controller Device Drivers..................................................... 8
Setting a System Password..................................................................................................... 10
Troubleshooting...................................................................................................................... 10
Worldwide Support and Services............................................................................................ 13
Safety Information
Caution The following paragraphs contain important safety information you must
follow when installing and operating the device.
Do not operate the device in a manner not specified in the documentation. Misuse of the
device may result in a hazard and may compromise the safety protection built into the device.
If the device is damaged, turn it off and do not use it until service-trained personnel can check
its safety. If necessary, return the device to National Instruments for repair.
Keep away from live circuits. Do not remove equipment covers or shields unless you are
trained to do so. If signal wires are connected to the device, hazardous voltages can exist even
when the equipment is turned off. To avoid a shock hazard, do not perform procedures
involving cover or shield removal unless you are qualified to do so. Disconnect all field power
prior to removing covers or shields.
Because of the danger of introducing additional hazards, do not install unauthorized parts or
modify the device. Use the device only with the chassis, modules, accessories, and cables
specified in the installation instructions. All covers and filler panels must be installed while
operating the device.
This is a Pollution Degree 2 device. Do not operate the device in an explosive atmosphere or
where flammable gases or fumes may be present. Operate the device only at or below the
pollution degree stated in the specifications. Pollution consists of any foreign matter—solid,
liquid, or gas—that may reduce dielectric strength or surface resistivity. The following is a
description of pollution degrees.
• Pollution Degree 1—No pollution or only dry, nonconductive pollution occurs. The
pollution has no effect.
• Pollution Degree 2—Normally only nonconductive pollution occurs. Occasionally,
nonconductive pollution becomes conductive because of condensation.
• Pollution Degree 3—Conductive pollution or dry, nonconductive pollution occurs.
Nonconductive pollution becomes conductive because of condensation.
Clean the device and accessories by brushing off light dust with a soft, nonmetallic brush.
Remove other contaminants with a stiff, nonmetallic brush. The unit must be completely dry
and free from contaminants before returning it to service.
You must insulate signal connections for the maximum voltage for which the device is rated.
Do not exceed the maximum ratings for the device. Remove power from signal lines before
connection to or disconnection from the device.
Electromagnetic Compatibility Guidelines
This product was tested and complies with the regulatory requirements and limits for
electromagnetic compatibility (EMC) as stated in the product specifications. These
requirements and limits are designed to provide reasonable protection against harmful
interference when the product is operated in its intended operational electromagnetic
environment.
This product is intended for use in industrial locations. There is no guarantee that harmful
interference will not occur in a particular installation, when the product is connected to a test
object, or if the product is used in residential areas. To minimize the potential for the product
to cause interference to radio and television reception or to experience unacceptable
performance degradation, install and use this product in strict accordance with the instructions
in the product documentation.
Furthermore, any changes or modifications to the product not expressly approved by National
Instruments could void your authority to operate it under your local regulatory rules.
Caution To ensure the specified EMC performance, operate this product only with
shielded cables and accessories.
2| ni.com | IC-3173 Getting Started Guide
Preparing the Environment
Ensure that the environment in which you are using the IC-3173 meets the following
specifications.
Operating temperature
(IEC 60068-2-1, IEC 60068-2-2)
0 °C to 55 °C, 0 °C to 50 °C when Power over
Ethernet (PoE) exceeds 30 W
Operating humidity (IEC 60068-2-56) 10% RH to 90% RH, noncondensing
Pollution Degree 2
Maximum altitude 2,000 m
Indoor use only.
Note Refer to the device specifications on ni.com/manuals for complete
specifications.
Configuring the Hardware
Caution To ensure the specified EMC performance, product installation requires
either special considerations or user-installed, add-on devices. See the product
installation instructions for further information.
Remove the IC-3173 from the package and inspect the system for damage. Notify National
Instruments if the system appears damaged in any way. Do not use a damaged system.
Ensure that the AC input into the external power supply is disconnected before plugging in or
unplugging any connector. Ground the unit to minimize the possibility of static electricity
damage.
Refer to the following figure while configuring the hardware.
IC-3173 Getting Started Guide | © National Instruments | 3
Figure 1. IC-3173 Front Panel
3
POWER
PoE1
PoE2
PoE3
PoE4
DIO
STATUS
USER1
DP
DP
USER FPGA1
ACT/
LINK
10/100/
1000
SYS PWR IN
150
W MAX
ISO PWR IN
5-24 V
RESET
9-30 V
IC-3173
Industrial Controller
17
4
14
5
6
7
1
12
13
9
10
11
16
15
8
2
1. DisplayPort Connectors
2. LED Indicators
3. Power over Ethernet (PoE) LED Indicators
4. Gigabit Ethernet Ports with PoE
5. 44-pin Digital I/O Connector
6. Isolated Power Input Connector
7. Chassis Grounding Screw
8. Reset Button (not pictured)
9. Power Button
10. System Power Connector
11. User-Accessible Battery Compartment (not
pictured)
12. RS-232/RS-485 Serial Port
13. USB 3.0 Ports
14. Primary Gigabit Ethernet Port
15. Retention Mounts for USB 3.0 Ports
16. Retention Mounts for USB 2.0 Ports
17. USB 2.0 Ports
Connecting the System Power Supply
Complete the following steps to connect a power supply to the controller:
1. Verify the power source is turned off. Verify the power source for SYS PWR IN is
between 9 to 30 VDC, 21.6 to 30 VDC when using power over Ethernet (PoE), and can
provide up to 150 W.
2. Loosen the connector screws and remove the system power connector plug from the
controller. The following figure shows the terminal screws, which secure the wires in the
4| ni.com | IC-3173 Getting Started Guide
screw terminals, and the connector screws, which secure the connector plug on the front
panel.
Figure 2. Power Screw Terminal Connector Plug
C
V2
C
V1
2
1
2
1. Terminal Screw
2. Connector Screws
Caution Do not tighten or loosen the terminal screws on the power connector
while the power is on.
3. Connect the positive lead of the primary power source to the V1 terminal of the power
connector plug and tighten the terminal screw to 0.20 to 0.25 N · m (1.8 to 2.2 lb · in.) of
torque.
4. Connect the negative lead of the power supply to one of the C terminals of the power
connector and tighten the terminal screw to 0.20 to 0.25 N · m (1.8 to 2.2 lb · in.) of
torque.
5. Optionally, you can connect the positive lead of another power supply to the V2 terminal
and the negative lead to the other C terminal.
Caution The C terminals are internally connected to each other.
6. Install the power connector into SYS PWR IN on the front panel of the controller and
tighten the connector screw flanges to 0.3 to 0.4 N · m (2.7 to 3.5 lb · in.) of torque.
7. Turn on the external power source(s).
Note Refer to the IC-3173 User Manual on ni.com/manuals for a complete
description of power inputs and controller startup options.
Connecting the Isolated Outputs Power Supply
Complete the following steps to supply power to the isolated outputs.
1. Verify the power source is turned off. Verify the power source for ISO PWR IN is
between 4.5 V to 30 V.
2. Loosen the connector screws and remove the isolated outputs power connector plug from
the controller. The following figure shows the V (positive) terminal screw and the C
(negative) terminal screw, which secure the wires in the screw terminals, and the
connector screws, which secure the connector plug on the front panel.
IC-3173 Getting Started Guide | © National Instruments | 5
Figure 3. 2-Position Power Screw Terminal Connector
1
2
3
1. V (Positive) Terminal Screw
2. C (Negative) Terminal Screw
3. Connector Screws
Caution Do not tighten or loosen the terminal screws on the power connector
while the power is on.
3. Install one ferrite across the negative and positive leads of the power source,
approximately 50 to 75 mm (2 to 3 in.) from the end of the power input wires.
Figure 4. Installing a Ferrite on the Power Leads
4. Connect the positive lead of the isolated outputs power source to the V terminal of the
power connector plug and tighten the terminal screw to 0.2 to 0.25 N · m (1.8 to 2.2 lb ·
in.) of torque.
5. Connect the negative lead of the isolated outputs power source to the C terminal of the
power connector plug and tighten the terminal screw to 0.2 to 0.25 N · m (1.8 to 2.2 lb ·
in.) of torque.
6. Install the power connector plug into ISO PWR IN on the front panel of the controller and
tighten the connector screws to 0.4 N · m (3.5 lb · in.) of torque.
7. Turn on the external power source.
Configuring the IC-3173 for NI Linux Real-Time
The real-time version of the IC-3173 ships preloaded with NI Linux Real-Time. Complete this
section if you are using the real-time version of the IC-3173.
6| ni.com | IC-3173 Getting Started Guide
Required Components
The following items are necessary to set up and use the IC-3173.
• IC-3173
• One shielded CAT 5 10/100Base-TX, CAT 5e, or CAT 6 1000Base-T Ethernet cable to
connect the device to the development computer or to a network.
Note A CAT 5e or CAT 6 1000Base-T Ethernet cable is required to achieve
1,000 Mbps (Gigabit) Ethernet performance. CAT 5e and CAT 6 Ethernet
cables adhere to higher electrical standards required for Gigabit Ethernet
communication. CAT 5 cables are not guaranteed to meet the necessary
requirements. While CAT 5 cables may appear to work at 1,000 Mbps, CAT 5
cables are likely to cause bit errors resulting in degraded network performance.
• Development computer running Microsoft Windows. Refer to the driver or application
development software readme for specific Windows version compatibility.
• A compatible power supply, such as the NI PS-16 Power Supply (part number
781094-01)
Optional Equipment
National Instruments offers the following products for use with the IC-3173.
• NI PS-15 Power Supply to power the isolated outputs (part number 781093-01).
• 44-pin D-SUB cable for digital I/O.
– 44-pin D-SUB male to pigtail cable (part number 156083-03 for 3 meter cable).
– 44-pin D-SUB male to 44-position D-SUB female cable (part number 156084-03 for
3 meter cable or part number 156084-0R5 for 0.5 meter cable).
• DisplayPort to VGA adapter cable (part number 782271-01).
• DisplayPort to DisplayPort cable (part number 782989-01 for 1.8 meter cable).
• Host-to-host USB cable.
• NI I/O Accessory.
Caution To ensure the specified EMC performance, operate this product only
with shielded cables and accessories. Do not use unshielded cables or
accessories unless they are installed in a shielded enclosure with properly
designed and shielded input/output ports and connected to the product using a
shielded cable. If unshielded cables or accessories are not properly installed and
shielded, the EMC specifications for the product are no longer guaranteed.
– I/O Accessory and 3 meter 44-pin D-SUB male to 44-position D-SUB female cable
(part number 783327-01).
– I/O Accessory and 0.5 meter 44-pin D-SUB male to 44-position D-SUB female
cable (part number 783328-01).
• Panel Mounting Kit (part number 784791-01).
• 10-position modular plug to 9-pin D-sub serial cable for RS-485 or RS-232 (part number
182845-01 for 1 meter cable, part number 182845-02 for 2 meter cable, or part number
182845-03 for 3 meter cable).
IC-3173 Getting Started Guide | © National Instruments | 7
Connecting to the Development Computer
The IC-3173 can connect to the development computer directly or through a network.
Connecting Directly to the Development Computer
Complete the following steps to connect the device directly to the development computer.
1. Verify the development computer is powered on.
2. Connect one end of an Ethernet cable to the network port on the device.
3. Connect the free end of the cable to an Ethernet port on the development computer.
4. Verify the ACTIVITY/LINK LED on the port is on or blinking.
The device uses a link-local IP address when connected directly to the development computer.
Connecting to the Development Computer Over a Network
To connect over a network, the device must be on the same subnet as the development
computer. Complete the following steps to connect the device to the development computer
over a network.
1. Verify the development computer is powered on and connected to the network.
2. Connect one end of an Ethernet cable to the network port on the device.
3. Connect the free end of the cable to an Ethernet switch or other network device on the
same network as the development computer.
4. Verify the ACTIVITY/LINK LED on the port is on or blinking.
The device negotiates an IP address when connected to a network with a DHCP server or
comparable network device.
Using Vision Builder AI with the IC-3173
Take the following steps to use Vision Builder AI with the IC-3173:
1. Install Vision Builder AI on the development computer.
2. Refer to the How to Configure NI Vision Builder AI Remote Targets section in the Vision
Builder for Automated Inspection: Configuration Help.
When using Vision Builder AI, it is not necessary to install the NI Industrial Controller Device
Drivers or use NI MAX to set a system password on the target.
Installing the NI Industrial Controller Device Drivers
Before using the IC-3173, install the drivers onto the device. Complete the following steps to
install and configure NI Industrial Controller Device Drivers:
1. Install NI Industrial Controller Device Drivers onto the Windows development machine
connected to the IC-3173.
2. Run NI MAX.
3. Expand the Remote Systems list in the configuration tree.
4. Select the IC-3173 in the list. By default, MAX lists devices by the model number
followed by the serial number, such as IC-3173-XXXXXXXX.
8| ni.com | IC-3173 Getting Started Guide
5. Configure the network settings for the IC-3173. Refer to the Remote Systems Help in
MAX. Select Help»Help Topics»Remote Systems for instructions about configuring
network settings.
6. Install a recommended software set. If you would like to install custom software instead
of a recommended software set, proceed to the next step.
a) Expand the IC-3173 under Remote Systems.
b) Click the Software item below the IC-3173 in the configuration tree.
c) Click Add/Remove Software on the MAX toolbar to launch the LabVIEW Real-
Time Software Wizard.
d) Enter admin as the username and leave the password field blank.
e) Select NI Industrial Controller under the version of LabVIEW Real-Time you are
using.
f) Click Next.
g) Select any additional add-ons you would like to install to the IC-3173.
h) Click Next. Review the list of software to install.
i) Click Next to begin downloading the software to the IC-3173. When MAX finishes
downloading the software, the IC-3173 restarts.
j) Click Finish.
7. Install custom software. You do not need to install custom software if you installed a
recommended software set.
a) Expand the IC-3173 under Remote Systems.
b) Click the Software item below the IC-3173 in the configuration tree.
c) Click Add/Remove Software on the NI MAX toolbar to launch the LabVIEW Real-
Time Software Wizard.
d) Enter admin as the username and leave the password field blank.
e) If you are given a choice of recommended software sets, choose Custom software
installation and click Next to proceed with a custom installation.
f) Select the NI Industrial Controller Device Drivers, and any additional software you
would like to install on the IC-3173.
g) Click Next. Review the list of software to install.
h) Click Next to begin downloading the software to the IC-3173. When NI MAX
finishes downloading the software, the IC-3173 restarts.
i) Click Finish.
8. Connect hardware to the IC-3173. The NI Industrial Controller Device Drivers enable the
IC-3173 to detect any hardware connected.
9. Select the target in the configuration tree and click the Refresh button. Refresh the target
whenever you connect new hardware.
10. Expand Devices and Interfaces under the IC-3173 in the configuration tree. Select the
hardware connected to the IC-3173 from the list. You can view or modify the device
settings as allowed by the hardware.
IC-3173 Getting Started Guide | © National Instruments | 9
Setting a System Password
Complete the following steps to set a system password.
Note The default username for the IC-3173 is admin. There is no default
password for the IC-3173, so you must leave the password field blank when logging
in until you set a system password.
1. In MAX, right-click the IC-3173 and select Web Configuration.
The NI Web-Based Configuration and Monitoring utility opens in the default browser and
is where you set the password. If you have not installed Microsoft Silverlight,
NI Web-based Configuration and Monitoring prompts you to do so.
2. Enter a unique name for your system in the Hostname field.
3. Click the Security Configuration icon.
4. Click Login.
5. In the Login dialog box, enter the username admin and leave the password field blank.
6. Click OK.
7. Click Change Password.
8. Enter and re-enter a new password.
9. Click OK.
10. Click Save.
11. Click OK to confirm you are changing the password.
Caution NI cannot recover lost system passwords. If you forget the password,
you must contact NI and reformat the controller.
Troubleshooting
The IC-3173 Does Not Appear in MAX
• The IC-3173 may not be powered. Verify that there is system power to the device and that
both the IC-3173 and the development computer are properly connected to the network.
The POWER LED should be lit green and the ACTIVITY/LINK LED on the primary
network port should flash green when refreshing the list of devices in MAX.
• Ensure you are connecting to the IC-3173 from a Windows development machine with NI
Industrial Controller Device Drivers installed.
• The IC-3173 may have been configured on another network and then moved to the
current network. Reconfigure the IC-3173 for the current network.
Note Connect a monitor and keyboard to the IC-3173 and press <Enter> to
view the current configuration settings of the device.
• Another device on the network is using the IP address assigned to the IC-3173. This can
happen when you assign the same static IP to two devices, you assign a static IP that is in
the range of the IP address available for DHCP use on your network, or the DHCP
10 | ni.com | IC-3173 Getting Started Guide
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