Moxa Technologies W406 Series User manual

W406

Hardware User’s Manual

www.moxa.com/product

First Edition, April 2009

Reproduction without permission is prohibited.

W406

Hardware User’s Manual

The software described in this manual is furnished under a license agreement and may be used only in

accordance with the terms of that agreement.

Reproduction without permission is prohibited.

Trademarks

MOXA is a registered trademark of Moxa Inc.

All other trademarks or registered marks in this manual belong to their respective manufacturers.

Disclaimer

Information in this document is subject to change without notice and does not represent a commitment on the

part of Moxa.

Moxa provides this document “as is,” without warranty of any kind, either expressed or implied, including, but

not limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this

manual, or to the products and/or the programs described in this manual, at any time.

Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no

responsibility for its use, or for any infringements on the rights of third parties that may result from its use.

This product might include unintentional technical or typographical errors. Changes are periodically made to the

information herein to correct such errors, and these changes are incorporated into new editions of the

publication.

Technical Support Contact Information

www.moxa.com/support

Moxa Americas:

Toll-free: 1-888-669-2872

Tel: +1-714-528-6777

Fax: +1-714-528-6778

Moxa China (Shanghai office):

Toll-free: 800-820-5036

Tel: +86-21-5258-9955

Fax: +86-10-6872-3958

Moxa Europe:

Tel: +49-89-3 70 03 99-0

Fax: +49-89-3 70 03 99-99

Moxa Asia-Pacific:

Tel: +886-2-8919-1230

Fax: +886-2-8919-1231

Table of Contents

Chapter 1 Introduction..................................................................................................1-1

Overview.................................................................................................................................. 1-2

Package Checklist.................................................................................................................... 1-2

Product Features ...................................................................................................................... 1-3

Product Hardware Specifications............................................................................................. 1-4

Hardware Block Diagram ........................................................................................................ 1-7

W406 ............................................................................................................................ 1-7

Chapter 2 Hardware Introduction.................................................................................2-1

Appearance .............................................................................................................................. 2-2

W406.......................................................................................................................................2-2

Dimensions .............................................................................................................................. 2-3

W406.......................................................................................................................................2-3

LED Indicators......................................................................................................................... 2-4

Reset Button............................................................................................................................. 2-4

Real Time Clock ...................................................................................................................... 2-5

Chapter 3 Hardware Connection Description .............................................................3-1

Installing the W406.................................................................................................................. 3-2

Wiring Requirements............................................................................................................... 3-3

Connecting the Power................................................................................................... 3-3

Grounding the Unit....................................................................................................... 3-3

Connecting Data Transmission Cables .................................................................................... 3-4

Connecting to the Network........................................................................................... 3-4

Connecting to a Serial Device ...................................................................................... 3-5

Connecting to the Serial Console Port.......................................................................... 3-5

Connecting an Antenna................................................................................................. 3-5

Installing a SIM Card and SD Card ......................................................................................... 3-6

Installing a SIM Card ................................................................................................... 3-6

Installing an SD Card for Storage Expansion............................................................... 3-8

USB.......................................................................................................................................... 3-9

DI/DO...................................................................................................................................... 3-9

Digital Input Wiring ................................................................................................................3-9

Appendix A Regulatory Approval Statement ................................................................A-1

Chapter 1 Introduction

The W406 is an embedded Linux or WinCE computer that features 2 software selectable

RS-232/422/485 ports, 1 Ethernet port, and quad-band GSM/GPRS/EDGE 900/1800/850/1900

MHz for cellular communication. It also comes with an SD socket, USB host, and 4 digital input

and 4 digital output channels, making it the ideal computer for a variety of industrial applications

such as data acquisition, data processing, protocol conversion, and remote device control and

monitoring via wireless communication.

The W406 comes pre-installed with either Linux or WinCE 6.0, and offers a reliable and powerful

computing platform for industrial environments. Programmers will find the W406 to be an easy

platform to develop programming environments for producing bug-free industrial applications at a

lower cost.

In this chapter, we cover the following topics:

Overview

Package Checklist

Product Features

Product Hardware Specifications

Hardware Block Diagram

¾W406

W406 Hardware User’s Manual Introduction

Overview

The W406 wireless embedded computers are designed around the Cirrus Logic EP9302 ARM9

32-bit RISC processor. Unlike the X86 CPU, which uses a CISC design, the Cirrus Logic EP9302

ARM9 uses RISC architecture and modern semiconductor technology to provide a powerful

computing engine without generating a significant amount of heat. The processor also integrates

UART and LAN functions to provide exceptional communication performance, but without the

bus bandwidth limitations associated with general ARM-based communication products.

An onboard NOR Flash ROM and SDRAM provide ample storage capacity, and the SD slot gives

applications extra room to expand. The built-in GSM/GPRS/EDGE function supports the

850/900/1800/1900 MHz frequency bands, providing coding scheme from CS-1 to CS-4. The

backup LAN port not only provides an alternative solution for networking, but also supports

Ethernet clients, allowing any network device to plug in and connect to the GPRS/EDGE network.

The built-in RS-232/422/485 serial ports support a wide range of serial devices, making this

platform suitable for data acquisition and protocol conversion applications.

The Linux or WinCE 6.0 operating system comes pre-installed and ready to run, providing an

open platform for software development. Software written for desktop PCs can be ported easily to

W406 series embedded computers by using a common complier, so you do not need to spend a lot

of time modifying existing software code. In addition, the operating system, device drivers, and

user-developed software can all be stored in the built-in flash memory.

Package Checklist

The W406 Series includes the following models:

W406-LX:

RISC-based wireless embedded computer with GSM/GPRS/EDGE, 4 DI, 4 DO, 2 serial ports,

Ethernet, SD, Linux 2.6 OS, -10 to 60°C operating temperature

W406-CE:

RISC-based wireless embedded computer with GSM/GPRS/EDGE, 4 DI, 4 DO, 2 serial ports,

Ethernet, SD, WinCE 6.0 OS, -10 to 60°C operating temperature

W406-T-LX:

RISC-based wireless embedded computer with GSM/GPRS/EDGE, 4 DI, 4 DO, 2 serial ports,

Ethernet, SD, Linux 2.6 OS, -40 to 70°C operating temperature

W406-T-CE:

RISC-based wireless embedded computer with GSM/GPRS/EDGE, 4 DI, 4 DO, 2 serial ports,

Ethernet, SD, WinCE 6.0 OS, -40 to 70°C operating temperature

1-2

W406 Hardware User’s Manual Introduction

Each model is shipped with the following items:

yW406 computer

yEthernet cable: RJ45 to RJ45 cross-over cable, 100 cm

yCBL-4PINDB9F-100: 4-pin pin header to DB9 female console port cable, 100 cm

yGSM/GPRS/EDGE Antenna

yDocument and Software CD

yQuick Installation Guide (printed)

yWarranty Card

Optional Accessories

yWall mounting kit

NOTE: Please notify your sales representative if any of the above items are missing or damaged.

Product Features

W406 series embedded comptuers have the following features:

yOn-board 32 MB RAM (max. 64 MB)

yBuilt-in 16 MB Flash (max. 32 MB)

yBuilt-in GSM/GPRS/EDGE cellular communication

yGSM 850/900/1800/1900 MHz supported

yGPRS Class 12 supported

ySMS tunnel mode provided

y4 DIs, 4 DOs

yTwo software selectable RS-232/422/485 serial ports

y50 bps to 921.6 Kbps, non-standard baudrates supported

y10/100M Ethernet for network redundancy

ySD socket for storage expansion

yWinCE 6.0 or Linux 2.6 platform

yDin-Rail and wallmount installation

yRobust, fanless design

y-40 to 75°C wide temperature models available

1-3

W406 Hardware User’s Manual Introduction

Product Hardware Specifications

Computer

CPU: Cirrus Logic EP9302 ARM9 32-bit RISC CPU, 200 MHz

OS (pre-installed): WinCE 6.0/Embedded Linux with MMU support

DRAM:32 MB (max. 64 MB)

Flash: 16 MB (max. 32 MB)

USB: USB 2.0 compliant hosts x 1, type A connector

Storage

Storage Expansion: SD slot

Ethernet Interface

LAN: 1 auto-sensing 10/100 Mbps port (RJ45)

Magnetic Isolation Protection: 1.5 KV built-in

Cellular Interface

Cellular Modes: GSM, GPRS, EDGE

Radio Frequency Bands: 850/900/1800/1900 MHz

GPRS Class: 12

EDGE Class: 12

Coding Schemes: CS1 to CS4

Serial Interface

Serial Standards: 2 RS-232/422/485 ports, software-selectable (DB9 male)

ESD Protection: 15 KV ESD protection for all signals

Console Port: RS-232 interface (TxD, RxD, GND), with 4-pin pin header output

Serial Communication Parameters

Data Bits: 5, 6, 7, 8

Stop Bits: 1, 1.5, 2

Parity: None, Even, Odd, Space, Mark

Flow Control: RTS/CTS, XON/XOFF, ADDC™ (automatic data direction control) for RS-485

Baudrate: 50 bps to 921.6 Kbps (non-standard baudrates supported; see user's manual for details)

Serial Signals

RS-232: TxD, RxD, DTR, DSR, RTS, CTS, DCD, GND

RS-422: TxD+, TxD-, RxD+, RxD-, GND

RS-485-4w: TxD+, TxD-, RxD+, RxD-, GND

RS-485-2w: Data+, Data-, GND

Digital Input

Input Channels: 4, source type

Input Voltage: 0 to 30 VDC at 5 KHz

1-4

W406 Hardware User’s Manual Introduction

Digital Input Levels for Dry Contacts:

• Logic level 0: Close to GND

• Logic level 1: Open

Digital Input Levels for Wet Contacts:

• Logic level 0: +3 V max.

• Logic level 1: +10 V to +30 V (COM to DI)

Connector Type: 10-pin screw terminal block

Isolation: 3 KV optical isolation

Digital Output

Output Channels: 4, sink type

Output Current: Max. 200 mA per channel

On-state Voltage: 24 VDC nominal, open collector to 30 V

Connector Type: 9-pin screw terminal block

Isolation: 3 KV optical isolation

LEDs

System: Ready, Storage

LAN: 10M/Link, 100M/Link (on connector)

Cellular: Cellular Enable, Signal Strength (5 LEDs)

Serial: TxD, RxD

Switches and Buttons

Reset Button: Supports “Reset to Factory Default”

Cellular Reset Button: Supports cellular reset function

Physical Characteristics

Housing: Aluminum (1 mm)

Weight: 1 kg

Dimensions: (without ears or antenna)

144 x 119 x 40 mm (5.7 x 4.7 x 1.6 in)

Mounting: DIN-rail, wall (requires optional wall mount kit)

Antenna Length: 85 mm

Environmental Limits

Operating Temperature:

Standard Models: -10 to 60°C (14 to 140°F)

Wide Temp. Models: -40 to 70°C (-40 to 158°F)

Operating Humidity: 5 to 95% RH

Storage Temperature:

Standard Models: -20 to 80°C (-4 to 176°F)

Wide Temp. Models: -40 to 85°C (-40 to 185°F)

Anti-Vibration: 2g @ IEC-68-2-6, sine wave, 5-500 Hz, 1 Oct./min, 1 hr/axis

1-5

W406 Hardware User’s Manual Introduction

Anti-Shock: 20g @ IEC-68-2-6, half-sine wave, 30 ms

Power Requirements

Input Voltage: 12 to 48 VDC

Power Consumption:

With no load on USB ports: 7.2 W

• 300 mA @ 24 VDC

• 600 mA @ 12 VDC

With full load on USB ports: 14.4 W

• 600 mA @ 24 VDC

• 1200 mA @ 12 VDC

Regulatory Approvals

EMC: FCC: Part 15, Part 24/24

CE: EN55022, EN61000

R&TTE: EN301 489-1, EN301 489-7, EN301 511

Safety: LVD: EN60950-1

UL/cUL: UL60950-1, CSA C22.2 No. 60950-1-03

Green Product: RoHS, CRoHS, WEEE

Reliability

Alert Tools: Built-in buzzer and RTC (real-time clock) with battery backup

Automatic Reboot Trigger: Built-in WDT (watchdog timer)

Warranty

Warranty Period: 5 years

Details: See www.moxa.com/warranty

Note: The Hardware Specifications apply to the embedded computer unit itself, but not to

accessories. In particular, the wide temperature specification does not apply to accessories such as

the power adaptor and cables.

1-6

W406 Hardware User’s Manual Introduction

Hardware Block Diagram

W406

UART

Cirrus Logic EP9302 ARM9

32-bit RISC CPU, 200 MHz

16MB

Flash

Power

Circuit

RTC

Watchdog

LAN

MAC

PHY

Ethernet

Cellular

GSM/GPRS/EDGE

RS-232/422/485 RS-232

UART UART

32MB

RAM

DI x 4

DO x 4

USB

Hub

UART UART

Serial

Port 1 Console

Port

Serial

Port 2

1-7

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