Molex 64005-4100 User manual

Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD

Excellent Integrated System Limited

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0640054100

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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD

AT-FIFG Air Head Crimp Tool

Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 1 of 6

Revision: A Revision Date: 09-22-03

Air Powered Crimp Tool Head

Operating Instruction Sheet and Specifications

Part No. 64005-4100

Eng. No. AT FIFG

(Replaces 19283-0056)

FEATURES



Quick-change tool head for the 19279-0001 (AT-200)



Tooling kit is interchangeable with other kits in the 64001 and 64003 Series



A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position



Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

SCOPE

Fully Insulated Flag Quick Disconnects (Standard Flare) Terminals 14-22 AWG. This tool head is

intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-

0307 (ATBA) and foot switch.

Testing

Mechanical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped

connections. The following charts show the UL specifications for various wire sizes. The tensile

strength is shown in pounds and indicates the minimum acceptable force to break or separate the

terminal from the conductor.

Wire Size (AWG) *UL 310

22 8

20 13

18 20

16 30

14 50

*UL – 310 – Quick Disconnects, Flags and Couplers

The following is a partial list of the product part numbers and their specifications that this tool is

designed to run. We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²

Wire Strip Length Insul. Dia. Max.

Terminal No. Terminal Eng No. (REF) In. mm In. mm

19007-0001 AA-2220 .344 8.73 .176 4.47

19007-0005 AA-2220X .344 8.73 .240 6.10

19007-0009 AA-2222 .344 8.73 .176 4.47

19007-0011 AA-2222X .344 8.73 .240 6.10

19007-0015 AA-2223 .344 8.73 .176 4.47

19007-0017 AA-2223X .344 8.73 .240 6.10

Wire Size: 14 – 16 AWG 2.00 – 1.30 mm²

Wire Strip Length Insul. Dia. Max.Terminal No. Terminal Eng No. (REF) In. mm In. mm

19007-0021 BB-2221 .313 7.94 .200 5.08

19007-0025 BB-2221X .313 7.94 .265 6.73

19007-0029 BB-2224 .313 7.94 .200 5.08

19007-0031 BB-2224X .313 7.94 .265 6.73

19007-0035 BB-2225 .313 7.94 .200 5.08

19007-0037 BB-2225X .313 7.94 .265 6.73

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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD

AT-FIFG Air Head Crimp Tool

Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 2 of 6

Revision: A Revision Date: 09-22-03

TERMINA

WIRE

CONDUCTO

R Figure 3

CONDUCTO

WIRE

TERMINAL

Figure 2

JAWS

OPEN

SAFETY

SHIELD

LOCATOR

Operation

Refer to the instruction manual for the 19279-0001 (AT-200) for

mounting this crimp tool head.

Crimping Terminals

1. Place the flag terminal barrel into the conductor anvil of the

lower jaw. Make sure the closed end of the barrel is touching

the locator. (See Figure 1).

Caution: Never operate this tool without the supplied safety shield in place. Never place

fingers in the tool nests.

2. Insert the properly stripped wire into the terminal barrel, (See figure 3).

3. Push on the wire to assure it is fully seated in the terminal (See Figure 2 and 3). Cycle the tool.

4. Remove the crimped terminal. Inspect for proper

crimp.

Maintenance

It is recommended that each operator of the tool be made

aware of, and responsible for, the following maintenance

steps:

1. Remove dust, moisture and other contaminants with a

clean brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could damage

the tool.

3. Make certain all pins; pivot points and bearing

surfaces are protected with a thin coat of high quality

machine oil. Do not oil excessively. The 64005-4100 (AT-FIFG) was engineered for durability, but

like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of

trouble-free crimping. A light oil, such as 30 weight automotive oil used at the oil points shown in

Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable

calibration.

4. When tool is not in use store the tool in a clean, dry area.

LUBRICATION

POINTS

(BOTH SIDES)

LIGHT OIL

Figure 4

Figure 1

LOCATO

TERMINA

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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD

AT-FIFG Air Head Crimp Tool

Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 3 of 6

Revision: A Revision Date: 09-22-03

“X ”NOT POSSIBLE TO PIN GAUGE,

MEASURE A

*SOLDER, LEAD

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool,

measurements should be taken from each conductor nest and compared to this chart. The tool should be

lubricated prior to recalibration to ensure consistent measurements.

Wire Range “X”Dimension Conductor Crimp

Nest Color Code AWG mm²Mean Go No Go Crimp Inspection Marking

Blue 14 - 16 2.00 – 1.30 .078 .076 .088 ---

Red 18 - 22 0.80 –0.35 .068 .066 .070 ---

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials.

All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a

period of 30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This

repair or exchange will not be applicable to altered, misused or damaged tools.

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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD

AT-FIFG Air Head Crimp Tool

Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 4 of 6

Revision: A Revision Date: 09-22-03

Figure 5

M4 LOCKNUT W/

HEX NYLON

M4 X 20LG

PAN HEAD

PARTS LIST

Item Order No Description Quantity

64005-4100 Crimp Tool Head (Fig. 5)

1 64005-0000 Basic Air Tool Head 1

2 64001-4175 Locator Assembly 1

3 64001-4170 Tooling Kit 1

Tooling Kit Only

4 64001-4102 Conductor Punch 1

5 64001-4101 Conductor Anvil 1

5 / 7

Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD

AT-FIFG Air Head Crimp Tool

Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 5 of 6

Revision: A Revision Date: 09-22-03

Figure 6

(4)

(2)

(4)

2 (2)

(2)

Parts List (Continued)

Item Order No. Description Quantity

64005-0000 Basic Air Tool Head (Fig. 6)

1 64005-0103 Nose Guard 1

2 64000-0077 Repair Kit (Springs, Rods Pivots, Rings, and Washers) 1

3 N/A M4 by 12LG. Freedrive Pan Head Screw 1**

4 N/A M4 by 30LG. Freedrive Pan Head Screw 1**

5 N/A 3/16”by 3/8”Long Dowel Pin 1**

** The following purchased parts are available from an Industrial supply company such as MSC

(1-800-645-7270).

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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0640054100 - AT-FIFG CRIMP TOOL HEAD

AT-FIFG Air Head Crimp Tool

Doc No. 64005-4100 Release Date: 09-22-03 UNCONTROLLED COPY Page 6 of 6

Revision: A Revision Date: 09-22-03

Certificate of Calibration

Tool Order Number -----------------------------

Tool Eng. Number -----------------------------

Tool Revision ----------------------------

Serial Number -----------------------------

Date of Manufacture ----------------------------

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F”Crimp style.

Range Conductor Nest # 1 = -------------------- Actual = --------------------

Range Conductor Nest # 2 = -------------------- Actual = --------------------

Technician --------------------

Date of Calibration --------------------

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Molex Application Tooling Group

1150 E. Diehl Road

Naperville, IL 60563

Tel: (630) 969-4550

Fax: (630) 505-0049

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