Molex 207129 Series User manual

IDT Hand Tool

Doc No: ATS-6382791HM Release Date: 10-26-15 UNCONTROLLED COPY Page 1 of 5

Revision: A Revision Date: 10-26-15

Application Tooling

Specification Sheet

Modular Crimp Head

Order No. 63827-9170

Hand Crimp Tool

Order No. 63827-9100

FEATURES

Terminates wire directly into the 2.5mm and 5mm header connectors

Accommodates 2 to 19 circuit connectors

A full cycle ratchet ensures complete terminations

This tool is designed for prototype, repair, or low volume work and is not intended for production

SCOPE

Products: 2.5mm and 5.0mm RAST IDT Panel Mount Header Assemblies (series 93422, 93423, 93424, 93425,

93426, 93427, 93722, 93723, 93724, 93725, 93726, and 93727) terminated to 0.22mm², 0.38mm², and 0.5mm²

wires.

Product List

The following is a partial list of the product order numbers that this tool is designed to run. Updates to this list are

available on www.molex.com.

Connector Series No.

Connector Order No.

93422

93422-9001

93422-0002

93422-0003

93422-0501

93422-0502

93422-0503

93422-0504

93422-0505

93422-1001

93422-1002

93422-1501

93422-2001

93422-2501

93422-3001

93422-3501

93422-4001

93422-4501

93422-5001

93422-5002

93422-5501

93422-6001

93423

93423-0001

93423-0009

93423-0011

93423-1001

93423-1002

93423-2001

93423-3001

93423-4001

93423-5001

93423-6001

93424

93424-9001

93424-0002

93424-0501

93424-1001

93424-1501

93424-2001

93424-2501

93424-3001

93424-3501

93424-4001

93424-4501

93424-5001

93424-5501

93424-6001

93425

93425-0001

93425-0008

93425-1001

93425-2001

93425-3001

93425-4001

93425-5001

93425-6001

93426

93426-0001

93426-0010

93426-0011

93426-0012

93426-1001

93426-1002

93426-1003

93426-2001

93426-3001

93426-4001

93426-5001

93426-6001

93426-6002

93426-7001

93427

93427-0001

93427-1001

93427-2001

93427-2002

93427-3001

93427-4001

93427-5001

93427-6001

93427-7001

93722

93722-0001

93722-0002

93722-0003

93722-0013

93722-0014

93722-0004

93722-0015

93722-0005

93722-0006

93722-0007

93722-0008

93722-0009

93722-0010

93722-0011

93722-0012

93722-0016

93722-0017

93722-0018

93723

93723-0001

93723-0009

93723-0011

93723-0002

93723-0010

93723-0003

93723-0004

93723-0005

93723-0006

93723-0007

93724

93724-0001

93724-0002

93724-0003

93724-0004

93724-0005

93724-0006

93724-0007

93724-0008

93724-0009

93724-0010

93724-0011

93724-0012

93724-0013

93724-0014

93725

93725-0001

93725-0002

93725-0003

93725-0004

93725-0005

93725-0006

93725-0007

93726

93726-0001

93726-0010

93726-0011

93726-0012

93726-0002

93726-0003

93726-0004

93726-0005

93726-0006

93726-0007

93726-0008

93726-0009

93727

93727-0001

93727-0002

93727-0003

93727-0004

93727-0009

93727-0005

93727-0006

93727-0007

93727-0008

TYPE 4A

IDT Hand Tool

Doc No: ATS-6382791HM Release Date: 10-26-15 UNCONTROLLED COPY Page 2 of 5

Revision: A Revision Date: 10-26-15

CONNECTOR

SUPPORT PLATE

Figure 1

SLIDE THE

CONNECTOR

SUPPORT PLATE

OVER THE

CONNECTOR

Figure 2

BALL

DETENT

CONNECTOR

SUPPORT

PLATE

CONNECTOR

IN PLACE

CONNECTOR

Figure 3

BALL

DETENT

Applicable Wires

Connector Series No.

Conductor Size

Insulation Diameter Maximum

93422

93423

93424

93425

93722

93723

93724

93725

0.22mm²

0.38mm²

1.60mm

93426

93427

93726

93727

0.5mm²

2.20mm

Tool Set-Up

This tool is requires no adjustments for housing type or wire size.

OPERATION

Open the hand tool by squeezing the handles together. At the end of the

closing stroke, the ratchet mechanism will release and the handles will

spring open.

1. Slide back the connector support plate in the tool frame. See Figure 1.

2. Place the proper connector into the nest as shown in Figure 2. The

mating side of the connector should be facing down and the wire holes

toward the top.

NOTE: The ball detent in the tool frame must engage the slot in the back of the connector. See Figure 3.

3. Slide the connector support plate forward over the connector. The support plate will “click” into place.

NOTE: If the connector support plate is difficult to slide into the tool frame,

slide it out and make sure the connector is fully seated in the nest.

4. Insert the appropriate wire into the connector hole until it stops.

Make sure the inserted wire is in alignment with the reference mark on the

frame face then squeeze the tool handles together until the ratchet releases.

IDT Hand Tool

Doc No: ATS-6382791HM Release Date: 10-26-15 UNCONTROLLED COPY Page 3 of 5

Revision: A Revision Date: 10-26-15

NOTE: If the wire is not in alignment with the reference mark, connector and/or tool damage will occur if

termination is attempted.

NOTE: The full cycle ratchet action will not release the tool until it has been fully closed.

NOTE: If something jams, the ratchet mechanism can be released by pushing upward on the ratchet pawl

located between the tool handles. See Figure 9.

5. Release the tool handles and allow them to spring open.

6. Move the connector to the next termination position. The ball detent in the tool frame will snap into the

connector slot.

7. Repeat steps 4 through 7 until all terminations are complete.

8. Slide the connector support plate back in the tool frame and lift out the terminated connector.

Assembly Inspection

After termination, the contacts must be seated to the dimension shown:

Maintenance

It is recommended that each operator of the tool be made aware of, and

responsible for, the following maintenance steps:

1. Do not use any abrasive materials that could damage the tool.

2. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. The tool was engineered for durability; it needs cleaning and lubrication for

maximum service life. Light oil used at the pivot points every 5,000 terminations or 3 months, will significantly

enhance the tool life.

3. Wipe excess oil from hand tool, particularly from the terminating area.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the termination

punch and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, do not force the handles open or

closed. The tool will open easily by pressing the ratchet release lever up. See Figure 7.

Tool Frame Preload

Tool frame preload is not available on this type of frame. The tool should be replaced when it fails to meet

assembly dimensions.

Warranty

This tool is for terminating individual wires into insulation displacement connectors only. All tools are warranted to

be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange

the tool, free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. This

tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty.

CAUTION: Molex specifications are valid only when used with Molex connectors and tooling.

IDT Hand Tool

Doc No: ATS-6382791HM Release Date: 10-26-15 UNCONTROLLED COPY Page 4 of 5

Revision: A Revision Date: 10-26-15

CAUTIONS:

1. Manually powered hand tools are intended for low volume, prototyping, or field repair. This tool is NOT

intended for production use. Repetitive use of this tool should be avoided.

2. Insulated handles are not protection against electrical shock.

3. Wear eye protection when operating this tool.

4. Use only the Molex connectors and wires specified for this tool.

Applications for the Modular Crimp Head

WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and

without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart

below for the correct Manual or Specification Sheet.

WARNING: NEVER install tooling or service a powered tool while it is connected to any power source.

Disconnect the power source (electric or pneumatic) from the actuator

CAUTION: Keep fingers away from the crimping area when operating a powered tool. It can cause severe

injury.

CAUTION: Wear safety glasses when operating or servicing this tool.

The chart below shows all applications for this Modular Crimp Head.

Modular Crimp Head

Order No.

Tool

Order no.

Tool Description

Adapter

Order No.

Adapter

Description

Figure No.

63827-9170

63816-0000

Hand Crimp Frame (Short)

N/A

63816-0050

Hand Crimp Frame (Long)

N/A

63816-0200

Battery Power Tool (110 V)

63816-0600

Battery Power Crimp Adapter

63816-0250

Battery Power Tool (220 V)

63816-0600

Battery Power Crimp Adapter

63816-0100

Air Power Tool

63816-0700

Air Power Crimp Adapter

Applications for the Modular Crimp Head

Hand Crimp Tool

Battery Powered Tool

Air Powered Tool

Figure 4

Figure 5

Figure 6

AIR

POWER

TOOL

MODULAR

CRIMP HEAD

LOCKING

PINS

LOCKING

PINS

AIR POWER

CRIMP

ADAPTER

MODULAR

CRIMP

HEAD

LOCKING

PINS

HAND

CRIMP

FRAME

LONG

OR SHORT

MODULAR

CRIMP

HEAD

BATTERY

POWER

CRIMP

ADAPTER

LOCKING

PINS

LOCKING PINS

BATTERY

POWERED

TOOL

IDT Hand Tool

Doc No: ATS-6382791HM Release Date: 10-26-15 UNCONTROLLED COPY Page 5 of 5

Revision: A Revision Date: 10-26-15

RATCHET

RELEASE LEVER

HANDLE

SPRING

Figure 7

PARTS LIST

IDT Hand Tool 63827-9100

Item

Order No

Description

Quantity

63827-9170

Modular Crimp Head

63816-0000

Hand Crimp Frame (Short)

63816-0001

Locking Pin

63600-0525

Handle Spring

Visit our Web site at http://www.molex.com

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