Molex 44262-4306 User manual

Tool Kit for 9.14mm (.360") Pitch Crimp Terminal.

Doc No: ATS-6381955HM Release Date: 11-05-08 UNCONTROLLED COPY Page 1 of 8

Revision: E Revision Date: 06-30-23

CONDUCTOR

BRUSH

STRIP LENGTH

SEAM

CONDUCTOR

CRIMP

CUT-OFF

TAB

BELL MOUTH

BEND UP

TWISTING

ROLLING

BEND

DOWN

WIRE

Order Number

63819-5500

Application Tooling

Specification Sheet

FEATURES

A full cycle ratcheting hand tool ensures complete crimps

Ergonomic soft grip handles for comfortable crimping

Right- and left-handed applications

Easy handling due to outstanding force ratio

A precision user-friendly terminal locator with wire stop that holds terminals in the proper crimping position

This tool is IPC/WHMA-A-620 compliant

Tooling can be installed in the 63816-1915 Power Crimp Head, which is installed into the 63816-0270 (110 V) or

63816-0280 (220 V) Battery Powered Tools and the 63816-1900 Electric Crimp Machine

This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: 9.14mm (.360") Pitch Crimp Terminal, Power Contact, 14-16, (2) 16 and (2)18 AWG.

Terminal Series No.

Terminal Order No.

Available in Reel form only

Wire Size

Strip Length

AWG

mm²

44262

44262-4306

44262-4536

44262-6400

44262-6412

14-16,

(2) 16

and

(2) 18

2.00-1.30,

(2) 1.30

and

(2) 0.80

6.35

.25

44262-4336

44262-4606

44262-6401

44262-6420

44262-4406

44262-4636

44262-6402

44262-6421

44262-4436

44262-6410

44262-6422

44262-4506

44262-6411

173693

173693-4636

14-16,

(2) 16

and

(2) 18

2.00-1.30,

(2) 1.30

and

(2) 0.80

6.35

.25

The terminals above are reeled parts only. Customer to cut off terminal from reel 0.40mm (.016”) maximum.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

TYPE 4C

Tool Kit for 9.14mm (.360") Pitch Crimp Terminal.

Doc No: ATS-6381955HM Release Date: 11-05-08 UNCONTROLLED COPY Page 2 of 8

Revision: E Revision Date: 06-30-23

CONDITIONS:

After crimping, the conductor profiles should measure the following (See notes below).

Terminal Series No.

Wire Size

Conductor

Pull Force

Minimum

Profile

Crimp Height (Ref)

Punch Width (Ref)

AWG

mm2

In.

Lb.

14 &

(2) 16

(2) 18

44262

173693

2.00

2.60-2.70

.102 -.106

4.00

.158

222

(2) 16

(2) 1.30

2.60-2.70

.102 -.106

4.00

.158

133

1.30

2.45-2.55

.096 -.100

4.00

.158

133

(2) 18

(2) 0.80

2.55-2.65

.100 -.104

4.00

.158

Tool Qualification Notes

1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor

stranding, insulation diameter and insulation hardness.

2. An occasional conductor crimp height measurement should be performed, and it should be used as the final

criterion for an acceptable crimp. It must lie between the minimum and maximum crimp height specification.

Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp

testing.

3. In addition, an occasional pull force test may be performed. It must exceed the minimum pull force

specification. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip

the wire long enough so the terminal insulation grips do not contact the wire insulation.

Notes

1. This tool should only be used for the terminals and wire gauges specified on this document.

2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for the conductor sizes specified on this document. It may not give good insulation crimp

support for insulation sizes outside of the specified range.

4. Molex does not repair hand tools. See warranty on page 6. The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased.

CAUTION: Crimp only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can

occur to the tool or die.

Tool Kit for 9.14mm (.360") Pitch Crimp Terminal.

Doc No: ATS-6381955HM Release Date: 11-05-08 UNCONTROLLED COPY Page 3 of 8

Revision: E Revision Date: 06-30-23

ANVILS

POWER

CRIMP

HEAD

Figure 1

PUNCHES

M4 X 10 LONG

BHCS

M4 X 18 LONG

BHCS

SWING

LOCATOR

OPEN

PRESS DOWN

ON THE BRASS

PIVOT SHAFT

LIFT UP ON

THE LOCATOR

Figure 2

INSTALLATION

To install the Tool Kit into the Power Crimp Head, follow the steps below:

Anvils and Punches Installation

1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place.

2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See

Figure 1.

Locator Installation and Removal

Follow the steps below to install or replace the locator. See Figure 2.

To install the locator

1. Position the locator with the

hole over the brass pivot

shaft, and snap it into place.

SWING OPEN

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

LOCATOR

TERMINAL

IN PLACE

Figure 3

LOCATOR LATCH

IN OPEN POSITION

Tool Kit for 9.14mm (.360") Pitch Crimp Terminal.

Doc No: ATS-6381955HM Release Date: 11-05-08 UNCONTROLLED COPY Page 4 of 8

Revision: E Revision Date: 06-30-23

Figure 5

WIRE IN TERMINAL

JAWS

PARTIALLY

CLOSED

WIRE AGAINST

WIRE STOP

HANDLE

OPEN

LOCATOR

CLOSED

Figure 4

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

LOCK IN

UP RIGHT

POSITION

To remove the locator

1. Open the crimp hand tool.

2. Swing the existing locator open and away from the hand tool.

3. Firmly press down on the brass pivot shaft with your thumb while pulling the locator up. Slip the locator off of

the top of the brass pivot shaft.

OPERATION

Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will

release the handles, and the hand tool will spring open.

Figure 6

WIRE

CONDUCTOR ANVIL

LOCATOR

WIRES AGAINST

LOCATOR STOP

CONDUCTOR

PUNCH

TERMINAL

Tool Kit for 9.14mm (.360") Pitch Crimp Terminal.

Doc No: ATS-6381955HM Release Date: 11-05-08 UNCONTROLLED COPY Page 5 of 8

Revision: E Revision Date: 06-30-23

Crimping Terminals

1. Select the desired terminal listed in the preceding charts.

2. Swing the terminal locator away from the crimp tool shown in Figure 3. Some terminals with large insulation

grips may interfere with the crimp tooling when swinging the locator into position. The terminal must then be

loaded into the locator in the closed crimp position. See Figure 4.

3. Press down on the wire stop on the locator as shown in Figure 4. Insert the proper terminal into the proper

nest opening. Make sure when choosing the nest opening that it will correspond with the 14 & (2)16, 16 or

(2)18 profile on the hand tool. See Figure 5.

4. Return the locator to its original position.

5. Insert the proper wire over the terminal. Gently touch the wire stop with the end of the wire.

See Figure 5 and 6.

6. Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.

Release handles to open the jaws.

Note: The tamper-proof ratchet action will not release the tool until it has been fully closed.

7. Remove the crimped terminal from the

terminal locator by pressing down on the

wire stop and gently pulling on the wire. The

terminal locator can be in either position.

8. Visually inspect the crimped terminal for

proper crimp location.

For the Battery Power Tool:

1. Cycle the Battery Power Tool to crimp the

terminal to the wire.

2. Remove the crimped terminal from the

terminal locator by pressing down on the

wire stop and gently pulling on the wire. The

terminal locator can be in either position.

3. Visually inspect the crimped terminal for proper crimp location.

Maintenance

It is recommended that each operator of the tool be made aware of and responsible for the following maintenance

steps:

1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth.

2. Do not use any abrasive materials that could damage the tool.

LUBRICATION

POINTS

(BOTH SIDES)

LIGHT OIL

(EVERY MONTH

5,000 CRIMPS)

Figure 7A

Figure 7B

Tool Kit for 9.14mm (.360") Pitch Crimp Terminal.

Doc No: ATS-6381955HM Release Date: 11-05-08 UNCONTROLLED COPY Page 6 of 8

Revision: E Revision Date: 06-30-23

3. Make certain all pins, pivot points and bearing surfaces in the tool head are protected with a thin coat of high-

quality machine oil. Do not oil excessively. This tool was engineered for durability, but like any fine piece of

equipment, it needs cleaning and lubrication for a maximum service life of trouble-free crimping. The use of

light oil such as 30 weight automotive oil every 5,000 crimps or monthly will significantly enhance the tool life

and ensure a stable calibration. See Figure 7A or 7B for lubrication points.

4. Store the tool in a clean and dry area when not in use.

Miscrimps or Jams for Crimp Hand Tools Only

(See Figure 11)

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by rotating the small slotted screw marked with an arrow. See Figure 11.

Warranty

This hand tool is for electrical terminal crimping purposes only. This hand tool is made of the best quality

materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects

for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This

repair or exchange will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS

1. Manually powered hand tools are intended for low-volume use or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection when operating or maintaining this tool.

4. Use only the Molex terminals specified for crimping with this tool.

CAUTION: Repetitive use of this tool should be avoided.

Certification

Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for

customers to re-certify hand tools or determine tool life:

When the hand tool is no longer capable of achieving minimum conductor crimp height, it should be taken out

of service and replaced.

The tool frame is very difficult to disassemble and reassemble. Customer repair is not recommended.

Tool Kit for 9.14mm (.360") Pitch Crimp Terminal.

Doc No: ATS-6381955HM Release Date: 11-05-08 UNCONTROLLED COPY Page 7 of 8

Revision: E Revision Date: 06-30-23

APPLICATIONS FOR THE Power CRIMP Head

The chart below shows all applications for this Power Crimp Head:

Tool Order No.

Tool Description

Crimp Head

Order No.

Crimp Head

Description

Figure No.

63819-5500

Hand Crimp Tool

---

63816-0270

Battery Power Tool (110 V)

63816-1915

Power Crimp Head

63816-0280

Battery Power Tool (220 V)

63816-1915

Power Crimp Head

63816-1900

Electric Crimp Machine

63816-1915

Power Crimp Head

Crimp Tooling Applications

Hand Crimp Tool

Battery Powered Tool

Electric Crimp Machine

Figure 8

Figure 9

Figure 10

WARNING: NEVER operate, service or install tool kits or adjust the power crimp head without proper instruction

and without first reading and understanding the instructions in the proper manual or specification sheet. See chart

above for the correct manual or specification sheet.

WARNING: NEVER install tooling or service this tool while it is connected to any power source. Make sure the

power is turned off.

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION: Wear safety glasses when operating or servicing this tool.

HAND CRIMP

FRAME

TOOL KIT

POWER

CRIMP

HEAD

LOCKING PINS

BATTERY

POWERED

TOOL

TOOL KIT

ELECTRIC CRIMP

MACHINE

POWER CRIMP

HEAD

LOCATOR

Tool Kit for 9.14mm (.360") Pitch Crimp Terminal.

Doc No: ATS-6381955HM Release Date: 11-05-08 UNCONTROLLED COPY Page 8 of 8

Revision: E Revision Date: 06-30-23

RATCHET

RELEASE SCREW

Figure 11

M4 X 8mm

LONG BHCS

M4 X 18mm

LONG BHCS

M4 X 10mm

LONG BHCS

WITH TOOL KIT

LOCATOR ONLY

HAND TOOL PARTS LIST

Item Number

Order Number

Description

Quantity

REF

63819-5500

Hand Crimp Tool

Figure 11

---

Hand Crimp Frame

---

Tool Kit

63811-4773

Locator Base

63819-5575

Locator

Application Tooling Support

E-Mail: [email protected]

Website: www.molex.com/applicationtooling

Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other

trademarks listed herein belong to their respective owners.

This manual suits for next models

Table of contents

Other molex Crimping Tools manuals

Popular Crimping Tools manuals by other brands

Panduit

Panduit CT-1000 Operation & instruction manual

JST

JST CS 10 instruction manual

Danfoss

Danfoss ET4200 Operator's manual

Tyco Electronics

Tyco Electronics PRO-CRIMPER III instruction sheet

TE Connectivity

TE Connectivity 2063528-1 instruction sheet

Tyco Electronics

Tyco Electronics 69156-1 instruction sheet

CRH

CRH CRL CBLHCT1 instruction manual

Emerson

Emerson Klauke ES 105CFM manual

KIMBALL MIDWEST

KIMBALL MIDWEST 27-798 Operating instructions manual

Danfoss

Danfoss ET4350 Operator's manual

Milwaukee

Milwaukee M18 Operator's manual

HOGERT

HOGERT HT1P169 user manual

Textron

Textron ESG105L instruction manual

Tyco Electronics

Tyco Electronics 90035-3 instruction sheet

Emerson

Emerson Klauke ES 20RMCCFB manual

Continental Refrigerator

Continental Refrigerator PC150HD quick start guide

TE Connectivity

TE Connectivity ERGOCRIMP 1-1579001-3 instruction sheet

Tyco Electronics

Tyco Electronics CERTI-CRIMP 90418-1 instruction sheet

molex 44262-4306 User manual

Popular Crimping Tools manuals by other brands