Molex 63816-0900 User manual

AT Crimp Head Adapter For Battery Powered Crimp Tools

Doc No: ATS-63816 9 Release Date: 5-2 -11 UNCONTROLLED COPY Page 1 of 2

Revision: A Revision Date: 5-2 -11

AT Crimp Head Adapter

For Battery Powered

Crimp Tools

Application Toolin

Specification Sheet

Order No. 63816-0900

Features

 Quick change Crimp Head adapter is easily installed onto Battery

Power Crimp Tool (Order No. 63816- 2 )

 Powered crimp tools help reduce fatigue and discomfort from

repetitive manual crimping and allows portability

 A precision user-friendly terminal locator wire stop holds terminals in

the proper crimping position

SCOPE

The 63816- 9 Crimp Head Adapter was created for use with the

64 5 and 64 7 series AT Crimp Head assemblies when the Battery

Powered Tool (Order No. 63816- 2 ) is preferred over the AT-2

Pneumatic tool.

Installation

To install the Crimp Head Adapter onto the Battery Powered Tool,

(Order No. 63816- 2 ), refer to the Instruction Manual TM-63816 2 ,

Section 3, “Set-Up and Adjustments”.

Install the AT Crimp Head to the 63816- 9 Crimp Head Adapter,

using the two slotted screws that are used to fasten the head to the AT-

2 Pneumatic Actuator. See Figure 1.

CAUTION: Never place fingers into the tooling nest.

Operation

1. To load a terminal and position the wire in the terminal in the Power Crimp Head, follow the loading procedure

as explained in the AT Air Powered Crimp Tool Head instruction sheet.

2. Crimp the terminal by squeezing the trigger on the side of the battery actuator until the tool cycles and returns

and the jaws open.

3. Remove the terminal from the locator and inspect the crimp for proper quality.

AT CRIMP

HEAD

ADAPTER

BATTERY

POWERED

TOOL

LOCKING

PINS (2)

Fi ure 1

AT CRIMP

HEAD

ASSEMBLIES

SLOTTED

SCREWS (2)

AT Crimp Head Adapter For Battery Powered Crimp Tools

Doc No: ATS-63816 9 Release Date: 5-2 -11 UNCONTROLLED COPY Page 2 of 2

Revision: A Revision Date: 5-2 -11

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance

steps:

1. This tool was engineered for durability, but like any fine piece of

equipment, it needs cleaning and lubrication for a maximum service life

of trouble-free crimping

2. Remove dust, moisture and other contaminants with a clean brush, or

soft, lint-free cloth.

3. Do not use any abrasive materials that could damage the tool.

4. Make certain all pins, pivot points and bearing surfaces in the tool head

are protected with a thin coat of high quality machine oil. Do not oil

excessively. The use of a light oil, such as SAE 3 weight automotive

oil, every 5, crimps or monthly, will significantly enhance the tool life

and ensure a stable calibration. See Figure 1 for lubrication points.

5. Store the tool in a clean and dry area when not in use.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made

of the best quality materials. All vital components are long life-tested. All tools are warranted free of manufacturing

defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool, free of charge.

This repair or exchange will not be applicable to altered, misused, or damaged tools.

http://www.molex.com

LUBRICATION

POINTS

(BOTH SIDES)

LIGHT OIL

(EVERY MONTH

OR

5,000 CRIMPS)

Fi ure 1

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