Mitsubishi Melsec-Q QD75P1 User manual

Type QD75P/QD75D Positioning Module User's Manual

User's Manual User's Manual

Mitsubishi Programmable

Logic Controller

When exported from Japan, this manual does not require application to the

Ministry of International Trade and Industry for service transaction permission.

Specifications subject to change without notice.

Printed in Japan on recycled paper.

HEAD OFFICE : MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TELEX : J24532 CABLE MELCO TOKYO

NAGOYA WORKS : 1-14 , YADA-MINAMI 5 , HIGASHI-KU, NAGOYA , JAPAN

MODEL

CODE

QD75-U-S-E

13JR09

SH(NA)-080058-C(0106)MEE

Type QD75P/QD75D Positioning Module

QD75P1

QD75P2

QD75P4

QD75D1

QD75D2

QD75D4

A - 1

SAFETY INSTRUCTIONS

(Always read these instructions before using this equipment.)

Before using this product, please read this manual and the relevant manuals introduced in this manual

carefully and pay full attention to safety to handle the product correctly.

The instructions given in this manual are concerned with this product. For the safety instructions of the

programmable logic controller system, please read the CPU module User's Manual.

In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

!DANGER

CAUTION

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight personal injury or physical damage.

Note that the !CAUTION level may lead to a serious consequence according to the circumstances.

Always follow the instructions of both levels because they are important to personal safety.

Please save this manual to make it accessible when required and always forward it to the end user.

[Design Instructions]

!DANGER

Provide a safety circuit outside the programmable logic controller so that the entire system will

operate safely even when an external power supply error or PLC fault occurs.

Failure to observe this could lead to accidents for incorrect outputs or malfunctioning.

(1) Configure an emergency stop circuit and interlock circuit such as a positioning upper

limit/lower limit to prevent mechanical damage outside the PLC.

(2) The machine OPR operation is controlled by the OPR direction and OPR speed data.

Deceleration starts when the near-point dog turns ON. Thus, if the OPR direction is

incorrectly set, deceleration will not start and the machine will continue to travel. Configure

an interlock circuit to prevent mechanical damage outside the PLC.

(3) When the module detects an error, normally deceleration stop or sudden stop will take

place according to the parameter stop group settings.

Set the parameters to the positioning system specifications.

Make sure that the OPR parameter and positioning data are within the parameter setting

values.

A - 2

[Design Instructions]

!CAUTION

Do not bundle or adjacently lay the control wire or communication cable with the main circuit or

power wire.

Separate these by 100mm (3.94in.) or more.

Failure to observe this could lead to malfunctioning caused by noise.

[Mounting Instructions]

!CAUTION

Use the PLC within the general specifications environment given in this manual.

Using the PLC outside the general specification range environment could lead to electric

shocks, fires, malfunctioning, product damage or deterioration.

While pressing the installation lever located at the bottom of module, insert the module fixing

tab into the fixing hole in the base unit until it stops. Then, securely mount the module with the

fixing hole as a supporting point.

Incorrect loading of the module can cause a malfunction, failure or drop.

When using the PLC in the environment of much vibration, tighten the module with a screw.

Tighten the screw in the specified torque range.

Undertightening can cause a drop, short circuit or malfunction.

Overtightening can cause a drop, short circuit or malfunction due to damage to the screw or

module.

Completely turn off the externally supplied power used in the system before mounting or

removing the module.

Not doing so may damage the product.

[Wiring Instructions]

!DANGER

Always confirm the terminal layout before connecting the wires to the module.

[Startup/Maintenance Instructions]

!DANGER

Completely turn off the externally supplied power used in the system before cleaning or

tightening the screws.

Failure to turn all phases OFF could lead to electric shocks.

A - 3

[Startup/Maintenance Instructions]

!CAUTION

Never disassemble or modify the module.

Failure to observe this could lead to trouble, malfunctioning, injuries or fires.

Completely turn off the externally supplied power used in the system before installing or

removing the module.

Failure to turn all phases OFF could lead to module trouble or malfunctioning.

Do not mount/remove the module onto/from the base unit more than 50 times (IEC61131-2-

compliant), after the first use of the product. Failure to do so may cause malfunction.

Before starting test operation, set the parameter speed limit value to the slowest value, and

make sure that operation can be stopped immediately if a hazardous state occurs.

Always make sure to touch the grounded metal to discharge the electricity charged in the body,

etc., before touching the module.

Failure to do so may cause a failure or malfunctions of the module.

[Precautions for use]

!CAUTION

Note that when the reference axis speed is designated for interpolation operation, the speed of

the partner axis (2nd axis, 3rd axis and 4th axis) may be larger than the set speed (larger than

the speed limit value).

[Disposal Instructions]

!CAUTION

When disposing of the product, handle it as industrial waste.

A - 4

REVISIONS The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Dec., 1999 SH (NA)-080058-A First edition

Oct., 2000 SH (NA)-080058-B Addition of function version B

(Overall revisions based on the Japanese Manual Version

SH-080047-E)

Jun., 2001 SH (NA)-080058-C The software package names (GPP function software package,

QD75 software package) have been replaced by the product names

(GX Developer, GX Configurator-QP) for standardization.

Partial corrections and additions

CONTENTS, About Manuals, Generic Terms and Abbreviations,

Section 1.4, Section 2.2, Section 2.3, Section 3.2.2 to Section 3.2.4,

Section 3.3.2, Section 3.3.3, Section 3.4.1, Section 3.4.3, Section

3.4.4, Section 4.1.2, Section 4.3, Section 5.1.2, Section 5.1.3, Section

5.2.3, Section 5.2.5, Section 5.6.2, Section 5.7.1, Section 6.2 to

Section 6.4, Section 6.5.3, Section 7.2, Section 8.2.2, Section 8.2.5,

Section 8.2.6, Section 9.1.2, Section 9.2.1, Section 9.2.16, Section

9.2.17, Section 10.3.2, Section 10.6.2, Section 11.2.3, Section 11.3.3,

Section 11.3.4, Section 11.4.3, Section 12.1.1, Section 12.5 to Section

12.7, Section 13.1, Section 13.3, Section 13.4, Section 14.2 to Section

14.7, Section 15.1, Section 15.2, Section 15.4, Appendix 1, Appendix

9.2, Appendix 11, INDEX

Apr., 2003 SH (NA)-080058-D Partial corrections and additions

SAFETY INSTRUCTIONS, CONTENTS, Component List,

Section 1.2.3, Section 1.4, Section 2.3, Section 2.4, Section 3.1,

Section 3.2.1, Section 3.2.3, Section 3.2.4, Section 3.4.1, Section

3.4.4, Section 4.1.2, Section 4.3.1, Section 4.3.2, Section 5.1.1,

Section 5.1.7, Section 5.1.8, Section 5.2.1, Section 5.2.4, Section

5.6.2, Section 5.7.1, Section 6.4, Section 6.5.4, Section 6.5.6, Section

8.2.3 to Section 8.2.8, Section 9.2.17, Section 9.2.19, Section 11.2.1,

Section 11.3.1, Section 11.4.1, Section 12.1.1, Section 12.5.1, Section

12.5.2, Section 12.7.3, Section 12.7.5, Section 12.7.9, Section 14.4,

Section 15.2, Appendix 1.1, Appendix 4.1 to Appendix 4.3, Appendix

7.1, Appendix 9.2, Appendix 10 to Appendix 13, INDEX

Oct., 2003 SH (NA)-080058-E Partial corrections and additions

CONTENTS, Section 1.1.1, Section 1.4, Section 2.2, Section 2.4,

Section 3.2.1, Section 3.2.3, Section 3.2.4, Section 3.3.2, Section

3.4.3, Section 3.4.4, Section 5.1.1, Section 5.1.8, Section 5.7.1,

Section 6.5.3, Section 6.5.6, Section 7.1.2, Section 9.1.2, Section

9.2.3 to Section 9.2.9, Section 11.2.1, Section 11.3.1, Section 11.4.1,

Section 12.2.1, Section 12.7.10, Appendix 9.2, Appendix 12, INDEX

A - 5

REVISIONS The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Feb., 2004 SH (NA)-080058-F Partial corrections and additions

CONTENTS, Section 3.4.1, Section 3.4.3, Section 3.4.4,

Section 5.2.1, Section 5.4, Section 5.5, Section 5.6.2, Section 8.2.6,

Section 10.1.2, Section 10.3.3, Section 10.3.5, Section 10.3.7,

Appendix 9.2, Appendix 12

Nov., 2004 SH (NA)-080058-G Partial corrections and additions

SAFETY INSTRUCTIONS, Section 1.4, Section 2.3, Section 2.4,

Section 4.2.1, Section 4.3.1, Section 4.5.1, Section 5.1.7,

Section 5.2.1, Section 5.2.6, Section 5.6.2, Section 6.1,

Section 9.2.19, Section 12.2.1, Section 12.4.4, Section 12.7.4,

Appendix 1.1, Appendix 9.1

Jun., 2005 SH (NA)-080058-H Partial corrections and additions

Section 5.1.2, Section 9.1.2, Section 9.2.10, Section 9.2.21,

Section 10.3.8, Section 11.4.1, Section 12.5.2, Section 12.7.1,

Section 12.7.6, Section 15.1, Section 15.2

Japanese Manual Version SH-0800047-L

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.

Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which

may occur as a result of using the contents noted in this manual.

1999 MITSUBISHI ELECTRIC CORPORATION

A - 6

INTRODUCTION

Thank you for purchasing the Mitsubishi general-purpose programmable logic controller MELSEC-Q Series.

Always read through this manual, and fully comprehend the functions and performance of the Q Series PLC

before starting use to ensure correct usage of this product.

CONTENTS

SAFETY INSTRUCTIONS.............................................................................................................................A- 1

REVISIONS....................................................................................................................................................A- 4

INTRODUCTION ...........................................................................................................................................A- 6

CONTENTS....................................................................................................................................................A- 6

About Manuals ..............................................................................................................................................A- 13

Using This Manual.........................................................................................................................................A- 13

Conformation to the EMC AND LOW-VOLTAGE DIRECTIVES.................................................................A- 13

Generic Terms and Abbreviations................................................................................................................A- 14

Component List.............................................................................................................................................A- 15

Section 1 Product Specifications and Handling

1. Product Outline 1- 1 to 1- 22

1.1 Positioning control....................................................................................................................................1- 2

1.1.1 Features of QD75..............................................................................................................................1- 2

1.1.2 Purpose and applications of positioning control...............................................................................1- 5

1.1.3 Mechanism of positioning control .....................................................................................................1- 7

1.1.4 Outline design of positioning system................................................................................................1- 9

1.1.5 Communicating signals between QD75 and each module.............................................................1- 12

1.2 Flow of system operation........................................................................................................................1- 15

1.2.1 Flow of all processes........................................................................................................................1- 15

1.2.2 Outline of starting .............................................................................................................................1- 18

1.2.3 Outline of stopping ...........................................................................................................................1- 20

1.2.4 Outline for restarting.........................................................................................................................1- 21

1.3 Restrictions with a system using a stepping motor................................................................................1- 22

1.4 Function additions/modifications according to function version B.........................................................1- 22

2. System Configuration 2- 1 to 2- 6

2.1 General image of system.........................................................................................................................2- 2

2.2 Component list .........................................................................................................................................2- 4

2.3 Applicable system....................................................................................................................................2- 5

2.4 How to check the function version and SERIAL No. .............................................................................2- 6

A - 7

3. Specifications and Functions 3- 1 to 3- 24

3.1 Performance specifications......................................................................................................................3- 2

3.2 List of functions .......................................................................................................................................3- 4

3.2.1 QD75 control functions......................................................................................................................3- 4

3.2.2 QD75 main functions.........................................................................................................................3- 6

3.2.3 QD75 sub functions and common functions ....................................................................................3- 8

3.2.4 Combination of QD75 main functions and sub functions................................................................3- 12

3.3 Specifications of input/output signals with PLC CPU.............................................................................3- 14

3.3.1 List of input/output signals with PLC CPU.......................................................................................3- 14

3.3.2 Details of input signals (QD75 PLC CPU) ..................................................................................3- 15

3.3.3 Details of output signals (PLC CPU QD75)................................................................................3- 16

3.4 Specifications of input/output interfaces with external devices .............................................................3-17

3.4.1 Electrical specifications of input/output signals...............................................................................3- 17

3.4.2 Signal layout for external device connection connector..................................................................3- 19

3.4.3 List of input/output signal details......................................................................................................3- 20

3.4.4 Input/output interface internal circuit................................................................................................3- 22

4. Installation, Wiring and Maintenance of the Product 4- 1 to 4- 16

4.1 Outline of installation, wiring and maintenance.......................................................................................4- 2

4.1.1 Installation, wiring and maintenance procedures.............................................................................4- 2

4.1.2 Names of each part...........................................................................................................................4- 3

4.1.3 Handling precautions ........................................................................................................................4- 5

4.2 Installation ................................................................................................................................................4- 7

4.2.1 Precautions for installation................................................................................................................4- 7

4.3 Wiring........................................................................................................................................................4- 8

4.3.1 Precautions for wiring........................................................................................................................4- 8

4.3.2 Wiring of the differential driver common terminal............................................................................4- 13

4.4 Confirming the installation and wiring.....................................................................................................4- 14

4.4.1 Items to confirm when installation and wiring are completed.........................................................4- 14

4.5 Maintenance............................................................................................................................................4- 15

4.5.1 Precautions for maintenance...........................................................................................................4- 15

4.5.2 Disposal instructions ........................................................................................................................4- 15

5. Data Used for Positioning Control (List of buffer memory addresses) 5- 1 to 5-132

5.1 Types of data............................................................................................................................................5- 2

5.1.1 Parameters and data required for control.........................................................................................5- 2

5.1.2 Setting items for positioning parameters..........................................................................................5- 4

5.1.3 Setting items for OPR parameters....................................................................................................5- 6

5.1.4 Setting items for positioning data......................................................................................................5- 7

5.1.5 Setting items for block start data .....................................................................................................5- 10

5.1.6 Setting items for condition data .......................................................................................................5- 11

5.1.7 Types and roles of monitor data......................................................................................................5- 12

5.1.8 Types and roles of control data .......................................................................................................5- 16

A - 8

5.2 List of parameters ...................................................................................................................................5- 20

5.2.1 Basic parameters 1 ..........................................................................................................................5- 20

5.2.2 Basic parameters 2 ..........................................................................................................................5- 26

5.2.3 Detailed parameters 1......................................................................................................................5- 28

5.2.4 Detailed parameters 2......................................................................................................................5- 36

5.2.5 OPR basic parameters.....................................................................................................................5- 46

5.2.6 OPR detailed parameters ................................................................................................................5- 54

5.3 List of positioning data ............................................................................................................................5- 58

5.4 List of block start data.............................................................................................................................5- 74

5.5 List of condition data...............................................................................................................................5- 80

5.6 List of monitor data..................................................................................................................................5- 86

5.6.1 System monitor data........................................................................................................................5- 86

5.6.2 Axis monitor data..............................................................................................................................5- 96

5.7 List of control data..................................................................................................................................5-110

5.7.1 System control data.........................................................................................................................5-110

5.7.2 Axis control data..............................................................................................................................5-112

6. Sequence Program Used for Positioning Control 6- 1 to 6- 44

6.1 Precautions for creating program............................................................................................................6- 2

6.2 List of devices used..................................................................................................................................6- 5

6.3 Creating a program.................................................................................................................................6- 11

6.3.1 General configuration of program....................................................................................................6- 11

6.3.2 Positioning control operation program.............................................................................................6- 12

6.4 Positioning program examples...............................................................................................................6- 15

6.5 Program details.......................................................................................................................................6- 24

6.5.1 Initialization program........................................................................................................................6- 24

6.5.2 Start details setting program............................................................................................................6- 25

6.5.3 Start program....................................................................................................................................6- 27

6.5.4 Continuous operation interrupt program..........................................................................................6- 37

6.5.5 Restart program ...............................................................................................................................6- 39

6.5.6 Stop program....................................................................................................................................6- 42

7. Memory Configuration and Data Process 7- 1 to 7- 12

7.1 Configuration and roles of QD75 memory...............................................................................................7- 2

7.1.1 Configuration and roles of QD75 memory........................................................................................7- 2

7.1.2 Buffer memory area configuration....................................................................................................7- 5

7.2 Data transmission process ......................................................................................................................7- 6

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