Mitsubishi A1SJH User manual

Mitsubishi Programmable Logic Controller

Type A1SJH(S8)/A1SH/A2SHCPU (S1)

Type A1SJH(S8)/A1SH/A2SHCPU (S1) User's Manual

User,s Manual

MODEL

CODE

ANSHCPU-U-E

13JL22

IB(NA)-66779-G(0312)MEE

Type A1SJH(S8)/A1SH/A2SHCPU (S1)

User,s Manual

Specifications subject to change without notice.

When exported from Japan, this manual does not require application to the

Ministry of Economy, Trade and Industry for service transaction permission.

HEAD OFFICE : 1-8-12, OFFICE TOWER Z 14F HARUMI CHUO-KU 104-6212,JAPAN

NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN

A - 1

SAFETY PRECAUTIONS

(Read these precautions before using.)

When using Mitsubishi equipment, thoroughly read this manual and the associated manuals introduced in

this manual. Also pay careful attention to safety and handle the module properly.

These SAFETY PRECAUTIONS classify the safety precautions into two categories: "DANGER" and

"CAUTION".

!DANGER

CAUTION

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight personal injury or physical damage.

Depending on circumstances, procedures indicated by !CAUTION may also be linked to serious

results. In any case, it is important to follow the directions for usage.

Store this manual in a safe place so that you can take it out and read it whenever necessary. Always

forward it to the end user.

[DESIGN PRECAUTIONS]

!DANGER

Install a safety circuit external to the PLC that keeps the entire system safe even when there

are problems with the external power supply or the PLC module. Otherwise, trouble could result

from erroneous output or erroneous operation.

(1) Outside the PLC, construct mechanical damage preventing interlock circuits such as

emergency stop, protective circuits, positioning upper and lower limits switches and

interlocking forward/reverse operations.

(2) When the PLC detects the following problems, it will stop calculation and turn off all output

in the case of (a). In the case of (b), it will stop calculation and hold or turn off all output

according to the parameter setting.

Note that the AnS series module will turn off the output in either of cases (a) and (b).

(a) The power supply module has over current protection equipment and over voltage

protection equipment.

(b) The PLC CPUs self-diagnosis functions, such as the watch dog timer error, detect

problems.

In addition, all output will be turned on when there are problems that the PLC CPU cannot

detect, such as in the I/O controller. Build a fail safe circuit exterior to the PLC that will make

sure the equipment operates safely at such times. See section 9.1 of this manual for

example fail safe circuits.

(3) Output could be left on or off when there is trouble in the outputs module relay or transistor.

So build an external monitoring circuit that will monitor any single outputs that could cause

serious trouble.

A - 2

[DESIGN PRECAUTIONS]

!DANGER

When overcurrent which exceeds the rating or caused by short-circuited load flows in the output

module for a long time, it may cause smoke or fire. To prevent this, configure an external safety

circuit, such as fuse.

Build a circuit that turns on the external power supply when the PLC main module power is

turned on. If the external power supply is turned on first, it could result in erroneous output or

erroneous operation.

When a data link results in a communication error, the faulty station changes in operating status

depending on the used data link type.

(1) For the data link data, the data prior to the communication error will be held.

(2) The MELSECNET (II,/B,/10) remote I/O station will turn all output off.

(3) The MELSECNET/MINI-S3 remote I/O station will hold the output or turn all output off

depending on the E.C. remote setting.

Refer to the data link manuals regarding the method for setting the communication problem

station and the operation status when there are communication problem.

When connecting a peripheral device to the CPU module or connecting a personal computer or

the like to the intelligent function module to exercise control (data change) on the running PLC,

configure up an interlock circuit in the sequence program to ensure that the whole system will

always operate safely.

Also before exercising other control (program change, operating status change (status control))

on the running PLC, read the manual carefully and fully confirm safety.

Especially for the above control on the remote PLC from an external device, an immediate

action may not be taken for PLC trouble due to a data communication fault.

In addition to configuring up the interlock circuit in the sequence program, corrective and other

actions to be taken as a system for the occurrence of a data communication fault should be

predetermined between the external device and PLC CPU.

When configuring a system, do not leave any slots vacant on the base. Should there be any

vacant slots, always use a blank cover (A1SG60) or dummy module (A1SG62).

When the extension base A1S52B, A1S55B or A1S58B is used, attach the dustproof cover

supplied with the product to the module installed in slot 0.

If the cover is not attached, the module's internal parts may be dispersed when a short-circuit

test is performed or overcurrent/overvoltage is accidentally applied to the external I/O area.

A - 3

[DESIGN PRECAUTIONS]

!CAUTION

Do not bunch the control wires or communication cables with the main circuit or power wires, or

install them close to each other. They should be installed 100 mm (3.94 inch) or more from

each other. Not doing so could result in noise that would cause erroneous operation.

When controlling items like lamp load, heater or solenoid valve using an output module, large

current (approximately ten times greater than that present in normal circumstances) may flow

when the output is turned OFF to ON.

Take measures such as replacing the module with one having sufficient rated current.

[INSTALLATION PRECAUTIONS]

!CAUTION

Use the PLC in an environment that meets the general specifications contained in this manual.

Using this PLC in an environment outside the range of the general specifications could result in

electric shock, fire, erroneous operation, and damage to or deterioration of the product.

Hold down the module loading lever at the module bottom, and securely insert the module

fixing latch into the fixing hole in the base unit.

Incorrect loading of the module can cause a malfunction, failure or drop.

When using the PLC in the environment of much vibration, tighten the module with a screw.

Tighten the screw in the specified torque range. Undertightening can cause a drop, short circuit

or malfunction. Overtightening can cause a drop, short circuit or malfunction due to damage to

the screw or module.

When installing extension cables, be sure that the connectors of base unit are installed

correctly. After installation, check them for looseness. Poor connections could cause an input or

output failure.

Correctly connect the memory cassette installation connector to the memory cassette. After

installation, be sure that the connection is not loose. A poor connection could cause an

operation failure.

Completely turn off the external power supply before loading or unloading the module. Not

doing so could result in electric shock or damage to the product.

Do not directly touch the module's conductive parts or electronic components. Touching the

conductive parts could cause an operation failure or give damage to the module.

A - 4

[WIRING PRECAUTIONS]

!DANGER

Completely turn off the external power supply when installing or placing wiring. Not completely

turning off all power could result in electric shock or damage to the product.

When turning on the power supply or operating the module after installation or wiring work, be

sure that the module's terminal covers are correctly attached. Not attaching the terminal cover

could result in electric shock.

!CAUTION

Be sure to ground the FG terminals and LG terminals to the protective ground conductor. Not

doing so could result in electric shock or erroneous operation.

When wiring in the PLC, be sure that it is done correctly by checking the product's rated voltage

and the terminal layout. Connecting a power supply that is different from the rating or incorrectly

wiring the product could result in fire or damage.

Do not connect multiple power supply modules in parallel.

Doing so could cause overheating, fire or damage to the power supply module.

External connections shall be crimped or pressure welded with the specified tools, or correctly

soldered. Imperfect connections could result in short circuit, fires, or erroneous operation.

Tighten the terminal screws with the specified torque. If the terminal screws are loose, it could

result in short circuits, fire, or erroneous operation. Tightening the terminal screws too far may

cause damages to the screws and/or the module, resulting in fallout, short circuits, or

malfunction.

Be sure there are no foreign substances such as sawdust or wiring debris inside the module.

Such debris could cause fires, damage, or erroneous operation.

The module has an ingress prevention label on its top to prevent foreign matter, such as wire

offcuts, from entering the module during wiring.

Do not peel this label during wiring.

Before starting system operation, be sure to peel this label because of heat dissipation.

A - 5

[STARTUP AND MAINTENANCE PRECAUTIONS]

!DANGER

Do not touch the terminals while power is on.

Doing so could cause shock or erroneous operation.

Correctly connect the battery.

Also, do not charge, disassemble, heat, place in fire, short circuit, or solder the battery.

Mishandling of battery can cause overheating or cracks which could result in injury and fires.

Switch all phases of the external power supply off when cleaning the module or retightening the

terminal or module mounting screws. Not doing so could result in electric shock.

Undertightening of terminal screws can cause a short circuit or malfunction. Overtightening of

screws can cause damages to the screws and/or the module, resulting in fallout, short circuits,

or malfunction.

!DANGER

The online operations conducted for the CPU module being operated, connecting the peripheral

device (especially, when changing data or operation status), shall be conducted after the

manual has been carefully read and a sufficient check of safety has been conducted.

Operation mistakes could cause damage or problems with of the module.

Do not disassemble or modify the modules.

Doing so could cause trouble, erroneous operation, injury, or fire.

Use any radio communication device such as a cellular phone or a PHS phone more than

25cm (9.85 inch) away from the PLC.

Not doing so can cause a malfunction.

Switch all phases of the external power supply off before mounting or removing the module.

If you do not switch off the external power supply, it will cause failure or malfunction of the

module.

Do not drop or give an impact to the battery installed in the module.

Otherwise the battery will be broken, possibly causing internal leakage of electrolyte.

Do not use but dispose of the battery if it has fallen or an impact is given to it.

Always make sure to touch the grounded metal to discharge the electricity charged in the

electricity charged in the body, etc., before touching the module.

Failure to do say cause a failure or malfunctions of the module.

A - 6

[DISPOSAL PRECAUTIONS]

!CAUTION

When disposing of this product, treat it as industrial waste.

[TRANSPORTATION PRECAUTIONS]

!CAUTION

When transporting lithium batteries, make sure to treat them based on the transport regulations.

(Refer to Appendix 5 for details of the controlled models.)

A - 7

REVISIONS *The manual number is given on the bottom left of the back cover.

Print Date *Manual Number Revision

May., 1997 IB (NA) 66779-A First edition

Nov., 1997 IB (NA) 66779-B Correction

Contents, Related manuals, Section 1.1, Section

2.1.1, 2.1.2, Section 2.2, 2.3, Chapter 3, Section

4.1.6, Section 5.1, 5.2, Section 6.1.2, Section 8.7.1,

8.7.2, Section 9.1.3, Section 11.3.1, Appendix 1,

1.1, Appendix 3.1, 3.2, Appendix 5.

Apr., 1998 IB (NA) 66779-C Correction

SAFETY PRECAUTIONS, Contents, Section 1.1,

Section 2.2, 2.3, Section 4.1, 4.1.7, 4.1.8, 4.1.9, 4.4.3,

Section 6.1.3, Section 7.1.4, Section 8.7.1,

Section 9.2.1, 9.2.2, Section 11.3.1, Appendix 1, 1.1,

Appendix 3.1, 3.2, 3.3.3.

Aug., 1998 IB (NA) 66779-D Correction

Section 2.2.1, 2.3, Section 4.1, Section 9.1.2.7, 9.1.2.9

Section 11.2.4

Appendix 2.2, 3.3.5

Nov., 1998 IB (NA) 66779-E Addition of module

A1SJHCPU-S8

Dec., 2002 IB (NA) 66779-F Equivalent to the Japanese version F

Correction

SAFETY PRECAUTIONS, Section 1.1, 1.2, Section 2.1.1,

2.1.2, 2.2.1, 2.2.2, 2.3, Chapter 3, Section 4.1.1, 4.1.7,

Section 5.1, 5.2, Section 6.1.3, Section 7.1.1, Section 9.1.4,

Chapter 10, Section 11.1.3, Appendix 2.1, 2.2, Appendix 4

Dec., 2003 IB (NA) 66779-G Addition of module

A1SY42P

Correction

Section 2.2.1, 2.3, Section 7.1.1, 7.1.4, 7.2.1, Section 8.4.1,

8.8, Section 9.1.4, Section 11.3.1, Appendix 2.1

Addition

Appendix 5

Japanese Manual Version SH (NA) 3635-G

This manual does not imply guarantee or implementation right for industrial ownership or

implementation of other rights. Mitsubishi Electric Corporation is not responsible for industrial

ownership problems caused by use of the contents of this manual.

1998 Mitsubishi Electric Corporation

A - 8

INTRODUCTION

Thank you for choosing the Mitsubishi MELSEC-A Series of General Purpose Programmable

Controllers. Please read this manual carefully so that the equipment is used to its optimum. A

copy of this manual should be forwarded to the end user.

A - 9

Contents

1. OVERVIEW.......................................................................................................................1 – 1 to 1 – 3

1.1 Overview ...............................................................................................................................1 – 1

1.2 Features................................................................................................................................1 – 2

2. SYSTEM CONFIGURATION.......................................................................................... 2 – 1 to 2 – 21

2.1 Overall Configuration.............................................................................................................2 – 1

2.1.1 Total configuration of AnSHCPU ..............................................................................2 – 1

2.1.2 Total configuration of A1SJHCPU(S8)......................................................................2 – 3

2.2 Cautions on Configuring a System........................................................................................2 – 5

2.2.1 Hardware ..................................................................................................................2 – 5

2.2.2 Software packages...................................................................................................2 – 8

2.3 System Equipment..............................................................................................................2 – 10

2.4 General Description of System Configuration.....................................................................2 – 20

2.4.1 Outline of AnSHCPU configuration.........................................................................2 – 20

2.4.2 Outline of A1SJHCPU(S8) configuration ................................................................2 – 21

3. SPECIFICATIONS ..........................................................................................................................3 – 1

4. AnSHCPU MODULE....................................................................................................... 4 – 1 to 4 – 22

4.1 Performance Specifications ..................................................................................................4 – 1

4.1.1 Outline of AnSHCPU operation processing..............................................................4 – 3

4.1.2 Operation processing in the RUN, STOP, PAUSE status ........................................4 – 5

4.1.3 Operation processing when a momentary power interruption occurs.......................4 – 6

4.1.4 Self-diagnosis ...........................................................................................................4 – 7

4.1.5 List of devices...........................................................................................................4 – 9

4.1.6 List of parameter setting ranges.............................................................................4 – 11

4.1.7 Memory capacity settings (main programs, file registers, comments, etc.)............4 – 13

4.2 Functions.............................................................................................................................4 – 15

4.3 Handling precautions...........................................................................................................4 – 16

4.4 Part Identification and Setting .............................................................................................4 – 17

4.4.1 Part identification of AnSHCPU, A1SJHCPU (S8)..................................................4 – 17

4.4.2 I/O control switch setting.........................................................................................4 – 20

4.4.3 Memory write protect switch setting........................................................................4 – 20

4.4.4 Clearing latched data..............................................................................................4 – 22

5. POWER SUPPLY MODULE............................................................................................. 5 – 1 to 5 – 5

5.1 Specifications........................................................................................................................5 – 1

5.1.1 Selection of the power supply module......................................................................5 – 3

5.2 Part Identification and Setting ...............................................................................................5 – 4

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